Introduction
This manual provides comprehensive instructions for the installation, operation, and maintenance of your Pelican HDPE SLED HYFAX Runner Kit, designed specifically for the Trek 60 utility sled. Proper installation and care will ensure optimal performance and extend the lifespan of your sled runners. Please read all instructions carefully before proceeding.
Product Overview
The Pelican HDPE SLED HYFAX Runner Kit is designed to reduce wear on the bottom of your Trek 60 utility sled, making it easier to tow and protecting your investment. These runners are constructed from durable High-Density Polyethylene (HDPE) and feature a unique red wear indicator layer.
Key Features:
- Enhanced Durability: Made from robust HDPE to withstand harsh conditions.
- Wear Indicator: Features a red layer underneath the white surface. When the red layer becomes visible, it indicates that the runners need replacement to prevent damage to the sled itself.
- Improved Towing: Reduces friction, making the sled easier to pull across various terrains.
- Easy Installation: Includes all necessary mounting hardware for straightforward assembly.
- Compatibility: Specifically designed to fit Pelican Trek 60 multi-purpose sleds.
Figure 1: Components of the Pelican HDPE SLED HYFAX Runner Kit, including three white runners with red undersides and mounting hardware.
Figure 2: A close-up view of a Pelican runner, highlighting the white top layer and the red wear indicator layer beneath it.
Specifications
| Brand | Pelican |
| Model Name | Trek Sport (Runner Trek 60) |
| Model Number | PS2005-00 |
| Material | High-Density Polyethylene (HDPE) |
| Runner Length | 47 inches (approx. 119.4 cm) |
| Number of Runners | 3 |
| Compatibility | Pelican Trek 60 multi-purpose sleds (60 inches long) |
| Included Components | 3 Runners, Mounting Hardware (screws, nuts) |
| Item Weight | 2 Pounds (approx. 0.91 kg) |
Figure 3: Product graphic detailing specifications for the Pelican RAM-X Runner Kit 60.
Setup and Installation
The Pelican HDPE SLED HYFAX Runner Kit is designed for easy installation. Follow these steps to properly attach the runners to your Trek 60 sled. Ensure you have the necessary tools before beginning.
Tools Required:
- Drill with 3/32" and 3/16" drill bits
- Phillips head screwdriver (manual recommended to avoid overtightening)
- Heat gun or hair dryer (optional, for easier bending of runners in cold conditions)
- Measuring tape or ruler
- Marker or pencil
Installation Steps:
- Prepare the Sled: Turn your Pelican Trek 60 sled upside down on a stable, flat surface. Ensure the sled is clean and free of debris.
- Identify Mounting Locations: The Trek 60 sled has pre-molded dimples or grooves on its bottom surface that indicate where the runners should be placed and where screws should be inserted. Align each of the three runners with these designated areas.
- Position Runners: Place one runner along a designated groove on the sled's bottom. The red side of the runner should face the sled, and the white side should face outwards (towards the ground).
- Drill Pilot Holes: Starting from the front (curved end) of the sled, use a 3/32" drill bit to drill a pilot hole through the sled and into the runner at the first designated screw location.
- Secure First Screw: Insert one of the provided screws through the drilled hole from the inside of the sled and into the runner. Hand-tighten it with a Phillips head screwdriver. Do not overtighten at this stage.
- Form the Runner (if needed): If installing in cold conditions, the runners may be stiff. Gently heat the runner with a heat gun or hair dryer (on a low setting) as you gradually bend it to conform to the sled's contour. This step may require assistance to hold the runner in place.
- Drill and Secure Remaining Screws: Continue drilling pilot holes (3/32") and securing screws along the length of the runner, following the sled's pre-marked locations. Once all screws for one runner are in place, use a 3/16" drill bit to enlarge the holes in the sled itself (not the runners) to allow for slight expansion/contraction and prevent stress cracking. Then, fully tighten all screws by hand.
- Repeat for Remaining Runners: Follow steps 3-7 for the other two runners.
- Final Check: Ensure all runners are securely attached and all screws are hand-tightened.
Figure 4: An underside view of a Pelican Trek 60 sled, showing the three HDPE runners securely installed along its length.
Installation Video:
Video 1: Official Pelican International guide on how to install RAM-X runners on a sled. This video demonstrates the step-by-step process for attaching the runners, including drilling and securing hardware.
Operating Instructions
With the HDPE runners installed, your Pelican Trek 60 sled will experience improved glide and reduced wear. Here are some tips for optimal operation:
- Towing: The runners significantly reduce friction, making the sled easier to pull manually or with an ATV/snowmobile. This is particularly noticeable on compacted snow and ice.
- Terrain: While designed for snow and ice, the runners also provide protection when crossing short sections of gravel, dirt, or other abrasive surfaces. However, prolonged use on such surfaces will accelerate wear.
- Load Distribution: Distribute the load evenly within the sled to maintain balance and prevent excessive stress on any single runner.
- Steering: The runners can improve tracking, especially in varying snow conditions. Be mindful of how the sled tracks behind your towing vehicle.
Figure 5: A Pelican sled equipped with runners being towed through snow by an ATV, demonstrating its use in winter conditions.
Maintenance
Regular maintenance of your HDPE runners will ensure their longevity and continued performance.
- Cleaning: After each use, especially if used on abrasive surfaces, clean the runners to remove any dirt, grit, or ice buildup. A simple rinse with water is usually sufficient.
- Inspect for Wear: Periodically inspect the runners for signs of wear. The unique red layer underneath the white surface acts as a visual indicator. When the red layer becomes visible, it signifies that the runners are nearing the end of their lifespan and should be replaced to prevent damage to the sled itself.
- Check Hardware: Ensure all mounting screws remain tight. Re-tighten any loose screws by hand to prevent the runners from shifting or detaching.
- Storage: Store the sled with runners in a cool, dry place away from direct sunlight when not in use.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Runners feel stiff during installation. | Cold temperatures make HDPE less flexible. | Use a heat gun or hair dryer on a low setting to gently warm the runners, making them more pliable for bending. |
| Runners are loose or shifting. | Mounting screws are not tight enough. | Hand-tighten all mounting screws. Avoid overtightening with power tools, which can strip the plastic. |
| Red layer visible on runners. | Normal wear and tear; runners are worn down. | Replace the runners promptly to prevent damage to the sled's main body. |
| Sled is difficult to tow despite runners. | Excessive load, unsuitable terrain, or worn runners. | Reduce load, check runners for wear (replace if red layer is visible), or consider the terrain's suitability for sledding. |
Warranty Information
The Pelican HDPE SLED HYFAX Runner Kit comes with a 1-year manufacturer's warranty. This warranty covers defects in materials and workmanship under normal use. It does not cover damage resulting from misuse, abuse, accidents, modifications, or normal wear and tear (such as the runners wearing down to the red indicator layer). For warranty claims or further details, please contact Pelican Sport customer service.
Customer Support
For any questions, technical assistance, or support regarding your Pelican HDPE SLED HYFAX Runner Kit, please visit the official Pelican website or contact their customer service department.
- Pelican Website: www.pelicansport.com
- Pelican Store on Amazon: Visit the Pelican Store
