Smittybilt Single Replacement Step Pad - Model PST-01 Instruction Manual

1. Product Overview

The Smittybilt Single Replacement Step Pad (Model PST-01) is designed as a direct replacement for worn or damaged step pads on Smittybilt Sure Step 3-inch tubular side steps. This pad ensures continued safe and comfortable vehicle entry and exit.

Key Features:

• Direct replacement for Smittybilt Sure Step 3-inch tubular side steps.
• Tight-fitting design to minimize rust exposure.
• Secured with five robust pins into a squashed step, avoiding flimsy attachments.
• Each step pad is sold individually.
• Compatible with all Smittybilt Sure Steps manufactured in 2007 or later.

2. Installation Instructions

This section provides general guidance for installing the replacement step pad. Always refer to your vehicle's specific service manual or a qualified technician if you are unsure about any steps.

2.1. Tools Required

• Rubber Mallet or Hammer (with a soft block to protect the pad)
• Pry Tool (flathead screwdriver or similar, if removing old pad)
• Safety Glasses
• Gloves

2.2. Step-by-Step Installation

1. Preparation: Ensure the area around the step bar where the pad will be installed is clean and free of debris. If replacing an old pad, carefully remove it using a pry tool.
2. Align the Pad: Position the new replacement step pad over the designated area on the tubular side step. Ensure the five pins on the underside of the pad align with the corresponding holes in the step bar.
3. Secure the Pad: Using a rubber mallet or a hammer with a protective block, gently tap the step pad into place. Apply even pressure across the pad until all five pins are fully seated and the pad is flush with the step bar. Ensure a tight fit to prevent movement and minimize rust exposure.
4. Verify Security: Once installed, firmly press down on the pad and attempt to move it to ensure it is securely fastened and does not wobble.

2.3. Installation Video Reference

3. Operating Instructions

The Smittybilt Replacement Step Pad is designed for straightforward use as a stable and slip-resistant surface for stepping into and out of your vehicle. Ensure the pad is clean and free of excessive mud, ice, or debris before use to maintain optimal grip.

4. Maintenance

• Regular Cleaning: Clean the step pad regularly with mild soap and water to remove dirt, mud, and road grime. This helps maintain its slip-resistant properties and appearance.
• Inspection: Periodically inspect the step pad for any signs of wear, cracking, or damage. Also, check the security of the pins to ensure the pad remains firmly attached to the step bar.
• Avoid Harsh Chemicals: Do not use harsh chemicals or abrasive cleaners, as these can damage the material and reduce the lifespan of the pad.

5. Troubleshooting

5.1. Loose Step Pad

If the step pad feels loose or moves, it may indicate that the securing pins are not fully seated or have become dislodged. Re-examine the underside of the pad and the corresponding holes in the step bar. Gently tap the pad back into place with a rubber mallet, ensuring all five pins are securely engaged.

5.2. Damaged Step Pad

If the step pad is cracked, broken, or severely worn, it should be replaced to ensure safety and proper function. Refer to the installation instructions for replacing the pad.

6. Specifications

7. Warranty and Support

For warranty information and customer support, please refer to the official Smittybilt website or contact their customer service directly. Keep your purchase receipt for any warranty claims.