1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of the Flex-a-lite 30195 Fan Motor. Please read this manual thoroughly before proceeding with installation or operation to ensure proper function and safety.
The Flex-a-lite 30195 is a replacement fan motor designed for specific Flex-a-lite fan kits, such as the 80185 and 485 series. It is engineered to restore cooling performance to your vehicle's engine cooling system.
2. Safety Information
WARNING: Always disconnect the vehicle's battery before performing any electrical work to prevent electrical shock or damage to the vehicle's electrical system.
- Wear appropriate personal protective equipment, including safety glasses and gloves.
- Ensure the vehicle is parked on a level surface and the engine is cool before beginning work.
- Refer to your vehicle's service manual for specific instructions related to fan removal and installation.
- Keep hands and loose clothing away from moving fan blades.
3. What's in the Box
The Flex-a-lite 30195 Fan Motor package includes the following components:
- One (1) Flex-a-lite 30195 Fan Motor
Figure 1: Front view of the Flex-a-lite 30195 Fan Motor. This image shows the motor's main body with mounting points and electrical wires extending from the side.
Figure 2: Rear view of the Flex-a-lite 30195 Fan Motor. This image displays the motor's shaft and internal copper windings, along with the electrical connections.
4. Setup and Installation
This section outlines the general steps for replacing an existing fan motor. Specific procedures may vary depending on your vehicle and existing fan assembly.
- Preparation:
- Ensure the vehicle's engine is off and cool.
- Disconnect the negative terminal of the vehicle's battery.
- Locate the existing fan assembly and identify the motor to be replaced.
- Removal of Old Motor:
- Carefully disconnect any electrical connectors attached to the old motor.
- Unbolt or unclip the old motor from the fan shroud or mounting bracket.
- Remove the fan blade from the old motor shaft. This may require a specialized tool or careful prying.
- Installation of New Motor:
- Attach the existing fan blade to the shaft of the new Flex-a-lite 30195 Fan Motor. Ensure it is securely fastened.
- Mount the new motor into the fan shroud or bracket, aligning the mounting holes. Secure with appropriate fasteners.
- Connect the electrical wires of the new motor to the vehicle's wiring harness. The motor typically uses a 3-Pin or 4-Pin power connector. Ensure correct polarity.
- Final Steps:
- Double-check all connections and mounting points for security.
- Reconnect the negative terminal of the vehicle's battery.
- Start the vehicle and test the fan operation.
5. Operation
The Flex-a-lite 30195 Fan Motor operates as part of your vehicle's engine cooling system. Its operation is typically controlled by the vehicle's engine control unit (ECU) or a thermostatic switch, which activates the fan when the engine coolant reaches a predetermined temperature.
- The fan motor is designed for 12-volt automotive electrical systems.
- It draws approximately 3.6 watts during operation.
- The fan will engage to pull air through the radiator, helping to dissipate heat and maintain optimal engine operating temperature.
6. Maintenance
The Flex-a-lite 30195 Fan Motor is designed for durability and requires minimal maintenance. However, periodic inspection can help ensure its longevity and proper function.
- Visual Inspection: Periodically inspect the fan motor and blades for any signs of damage, corrosion, or debris accumulation.
- Electrical Connections: Ensure all electrical connections remain clean, tight, and free from corrosion.
- Cleanliness: Keep the fan blades and motor housing free of excessive dirt, dust, and foreign objects, which can impede performance or cause imbalance.
- Noise Check: Listen for any unusual noises (e.g., grinding, squealing) during operation, which could indicate a bearing issue or other problem.
7. Troubleshooting
If you experience issues with your Flex-a-lite 30195 Fan Motor, consider the following troubleshooting steps:
| Problem | Possible Cause | Solution |
|---|---|---|
| Fan does not turn on. |
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| Fan runs constantly. |
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| Excessive noise or vibration. |
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If troubleshooting steps do not resolve the issue, contact Flex-a-lite customer support or a qualified automotive technician.
8. Specifications
| Feature | Detail |
|---|---|
| Brand | Flex-a-lite |
| Model Number | 30195 (FLE107188) |
| Compatible Fan Kits | #1 80185, 485 |
| Voltage | 12 Volts |
| Wattage | 3.6 watts |
| Power Connector Type | 3-Pin or 4-Pin |
| Cooling Method | Air |
| Noise Level | 30 dB |
| Item Weight | 3.25 pounds |
| Package Dimensions (L x W x H) | 13.462 cm x 13.208 cm x 13.716 cm (approx. 5.3 in x 5.2 in x 5.4 in) |
| UPC | 088657802147, 088657301954 |
9. Warranty and Support
For warranty information or technical support regarding your Flex-a-lite 30195 Fan Motor, please refer to the official Flex-a-lite website or contact their customer service department directly. Keep your purchase receipt as proof of purchase.
Flex-a-lite Contact Information:
- Official Flex-a-lite Website (Example link, actual link not provided in data)
- Refer to product packaging or the Flex-a-lite website for current contact details.
