Puig 0869H Short Windscreen for Round Headlights - Instruction Manual

1. Introduction

This instruction manual provides essential information for the proper installation, use, and maintenance of your Puig 0869H Short Windscreen. Designed for motorcycles equipped with 8-inch round headlights, this windscreen offers enhanced wind deflection and a refined aesthetic. Please read this manual thoroughly before proceeding with installation or use to ensure safety and optimal performance.

Figure 1: Puig 0869H Short Windscreen (Smoke) on a motorcycle.

2. Safety Information

No specific safety warnings were provided with this product. However, general safety practices should always be observed during installation and use:

• Always wear appropriate personal protective equipment (PPE) during installation.
• Ensure the motorcycle is stable and securely supported before beginning any work.
• Do not overtighten fasteners, as this can damage components. Refer to your motorcycle's service manual for specific torque values if available.
• Regularly inspect the windscreen and mounting hardware for any signs of wear, damage, or looseness.
• Ensure the windscreen does not obstruct your field of vision or interfere with any controls.

3. Package Contents

Verify that all components are present before beginning installation:

• 1x Puig 0869H Short Windscreen (Polycarbonate)
• Mounting Hardware Kit (brackets, bolts, spacers, washers)
• Installation Instructions (included with hardware)

4. Compatibility

The Puig 0869H Short Windscreen is designed for universal fitment on motorcycles equipped with an 8-inch round headlight. It is compatible with a wide range of models, including but not limited to:

• Cagiva PLANET 125 (1998-2003), RAPTOR 125 (2003-2012)
• Daelim ROADWIN 125 (2006-2009)
• Ducati GT1000 (2006-2010)
• Honda CB series (CB1000F, CB1100, CB1300, CB500, CB600F HORNET, CB750, CB900F HORNET), CBF series (CBF250, CBF500, CBF600), CLR 125 CITY FLY, MONKEY 125, NT650 REVERE, VTR250
• Kawasaki ER-5 TWISTER, W650, W800, Z650RS, Z900RS, ZEPHYR series (1100, 550, 750), ZR7
• Moto Guzzi V7 III STONE 750
• Royal Enfield Continental GT 650, INTERCEPTOR 650
• Suzuki 125XT, 250X, GN125, GN250, GS500E, GSF1200 BANDIT, GSX1200, GSX1400, GSX750, SV1000, SV650
• Triumph BONNEVILLE, BONNEVILLE SE, BONNEVILLE T100, BONNEVILLE T120, SCRAMBLER, SPEED TWIN, STREET SCRAMBLER, STREET TWIN, THRUXTON 1200, THRUXTON 1200R, THRUXTON 1200RS, THRUXTON
• Yamaha SR series (SR125, SR250, SR400, SR500), XJ600, XJR1200, XJR1300, XSR 125, XSR700, XSR700 XTRIBUTE, XSR900, YBR125 CUSTOM

For optimal fit, ensure your motorcycle has an 8-inch round headlight. Spacers and longer bolts are included for various mounting configurations.

5. Setup and Installation

Installation of the Puig 0869H Short Windscreen is designed to be straightforward. Follow these general steps:

1. Prepare the Motorcycle: Park your motorcycle on a stable, level surface. Ensure the engine is off and cool.
2. Identify Mounting Points: The windscreen typically mounts using the existing headlight bolts. Locate these bolts on either side of your motorcycle's round headlight.
3. Loosen Headlight Bolts: Carefully loosen the headlight mounting bolts. Do not remove them completely at this stage, just enough to allow the windscreen brackets to slide in.
4. Attach Brackets to Windscreen: Secure the provided mounting brackets to the windscreen using the smaller bolts and washers. Do not fully tighten yet, allow for some adjustment.
5. Position Windscreen: Slide the windscreen brackets onto the loosened headlight bolts. Adjust the position of the windscreen to ensure it is centered and at the desired angle. If your headlight is not exactly 8 inches, use the provided spacers and longer bolts as needed to achieve a secure fit.
6. Tighten Bolts: Once the windscreen is correctly positioned, tighten the headlight bolts securely. Ensure even pressure on both sides. Apply thread locker (e.g., Loctite) to the screws for added security, as recommended by some users, to prevent loosening over time.
7. Final Check: Verify that the windscreen is firmly attached and does not wobble. Ensure it does not interfere with steering, controls, or your field of vision.

Figure 2: Example installation on a Kawasaki Z900RS.

Figure 3: Example installation on a Royal Enfield Interceptor.

6. Operating Instructions (Care and Use)

Once installed, the Puig 0869H Short Windscreen requires minimal "operation." Its primary function is passive wind deflection. To ensure its longevity and maintain clarity:

• Avoid touching the windscreen surface with dirty or abrasive materials.
• Do not hang heavy objects from the windscreen or its mounting points.
• Be mindful of parking in direct sunlight for extended periods, especially in extreme heat, as this can potentially affect the material over many years.

7. Maintenance

Proper maintenance will extend the life and appearance of your windscreen:

• Cleaning: Clean the polycarbonate windscreen with mild soap and water using a soft cloth or sponge. Avoid abrasive cleaners, solvents, or harsh chemicals (e.g., ammonia-based cleaners) as these can damage the material. Rinse thoroughly with clean water and dry with a soft, lint-free cloth.
• Inspection: Periodically inspect the windscreen for cracks, scratches, or other damage. Check all mounting hardware (bolts, brackets, spacers) for tightness and corrosion. Retighten any loose fasteners.
• Storage: If removing the windscreen for storage, keep it in a clean, dry place, protected from direct sunlight and extreme temperatures.

8. Troubleshooting

Here are solutions to common issues:

9. Specifications

10. Warranty and Support

For information regarding warranty coverage or technical support, please refer to the official Puig website or contact your authorized Puig dealer. Keep your purchase receipt as proof of purchase.

Puig Motoplastic S.A.