Klein Tools D2000-9NE 9-Inch High-Leverage Side-Cutting Lineman's Pliers Instruction Manual

1. Introduction

The Klein Tools D2000-9NE 9-Inch High-Leverage Side-Cutting Lineman's Pliers are professional-grade hand tools designed for heavy-duty cutting and gripping applications. These pliers feature induction hardened cutting knives for extended life and a high-leverage design for enhanced cutting power. This manual provides essential information for the safe and effective operation and maintenance of your pliers.

2. Safety Information

WARNING:

• Always wear approved eye protection when using this tool.
• These pliers are NOT insulated. Plastic-dipped or slip-on plastic handles are NOT intended for protection against electrical shock. Avoid contact with live electrical circuits.
• Do not use pliers if they are damaged or show signs of wear.
• Keep hands and fingers clear of the cutting edges and jaws during operation.

3. Features

• High-Leverage Design: Rivet is positioned closer to the cutting edge, providing 46% greater cutting and gripping power compared to other plier designs.
• Induction Hardened Knives: Cutting knives are induction hardened for long-lasting sharpness and durability, capable of cutting ACSR, screws, nails, and most hardened wire.
• Precision Machined Knives: Ensures clean and crisp cuts, even on fine stranded wire, mule tape, and pull line.
• Hot-Riveted Joint: Provides smooth action and eliminates handle wobble for consistent performance.
• Cross-Hatched Knurled Jaws: Offers a sure-gripping surface for enhanced control and stability.
• Durable Construction: Made in the USA with custom, US-made tool steel for superior strength and longevity.

4. Setup and Initial Inspection

Your Klein Tools D2000-9NE pliers come ready for immediate use. No assembly is required.

1. Unpacking: Carefully remove the pliers from their packaging.
2. Visual Inspection: Before first use, inspect the pliers for any signs of damage, such as bent jaws, chipped cutting edges, or loose handles. Do not use if damage is observed.
3. Functionality Check: Open and close the pliers to ensure smooth operation of the joint. The jaws should align properly.

5. Operating Instructions

5.1. Cutting

1. Ensure you are wearing appropriate safety gear, including eye protection.
2. Position the material to be cut as close to the pivot point of the pliers as possible. This maximizes leverage and cutting efficiency.
3. Apply firm, steady pressure to the handles to cut through the material. Avoid twisting or rocking the pliers during the cut.
4. These pliers are designed for cutting ACSR, screws, nails, and most hardened wire. Do not attempt to cut materials beyond the tool's capacity.

5.2. Gripping and Twisting

1. Use the cross-hatched knurled jaws to securely grip objects.
2. For twisting wires, such as when making splices, firmly grip the wires with the jaws and rotate the pliers as needed. The high-leverage design aids in maintaining a strong grip.
3. The streamlined design allows for access in confined spaces while maintaining gripping power.

6. Maintenance

Proper maintenance ensures the longevity and optimal performance of your Klein Tools pliers.

• Cleaning: After each use, wipe the pliers clean with a dry cloth to remove dirt, debris, and moisture.
• Lubrication: Periodically apply a small amount of light machine oil to the hot-riveted joint to maintain smooth action and prevent rust.
• Storage: Store pliers in a dry environment to prevent corrosion. Keep them away from corrosive chemicals.
• Inspection: Regularly inspect the cutting edges for nicks or damage. While the induction hardened knives are durable, extreme misuse can cause damage.

7. Troubleshooting

• Stiff Joint: If the joint becomes stiff, apply a few drops of light machine oil to the pivot point and work the handles back and forth until movement is smooth.
• Reduced Cutting Performance: Ensure the material is positioned correctly near the pivot. If cutting edges appear dull or damaged, the tool may require professional sharpening or replacement.
• Rust: If rust appears, clean the affected area with a wire brush and apply a rust-inhibiting oil. Prevent future rust by keeping the tool clean and dry.

8. Specifications

9. Warranty and Support

9.1. Warranty Information

This Klein Tools product is covered by a 1-year manufacturer's warranty. This warranty typically covers defects in materials and workmanship under normal use. Please retain your proof of purchase for warranty claims.

9.2. Customer Support

For further assistance, technical support, or warranty inquiries, please visit the official Klein Tools website or contact their customer service department. Refer to the product packaging or the Klein Tools website for the most current contact information.