Codelocks CL465 Leverset Narrow Stile Passage Instruction Manual

1. Introduction

This manual provides instructions for the installation, operation, and maintenance of the Codelocks CL465 Leverset Narrow Stile Passage lock. This mechanical leverset is designed for use on internal and external aluminum doors, offering a medium-duty locking solution for various environments such as offices, schools, warehouses, hospitals, care homes, nurseries, hotels, leisure facilities, and residential homes. It is intended as a retrofit for Adams Rite 4510 lockcases or similar ANSI round cylinder mortice deadlatches (not supplied).

2. Product Overview

The Codelocks CL465 is a robust mechanical leverset constructed from stainless steel, designed for durability and reliable performance. Key features include:

• Dimensions: 257mm (Height) x 48mm (Width).
• Threaded Cylinder: Integrated for secure operation.
• Lever Handle with Code Free Mode: Allows for passage function without code entry when desired.
• Material: Stainless Steel construction for enhanced longevity.
• Door Thickness Compatibility: Suitable for doors between 45mm and 55mm (1 3/4" to 2 2/26") thick.
• Application: Designed for both left and right-hand hung doors.

Figure 1: Codelocks CL465 Leverset Narrow Stile Passage Lock. This image shows the front view of the mechanical leverset, highlighting its stainless steel finish and lever handle design.

3. Safety Information

Please read and understand all instructions before installation and use. Failure to follow these instructions may result in damage to the product, property, or personal injury.

• Always wear appropriate personal protective equipment (PPE) such as safety glasses and gloves during installation.
• Ensure all components are securely fastened before operating the lock.
• Do not attempt to modify the lock mechanism. Unauthorized modifications can compromise security and void the warranty.
• Keep small parts away from children to prevent choking hazards.
• If you are unsure about any part of the installation process, consult a qualified professional.

4. Package Contents

Carefully unpack the box and ensure all items are present. If any parts are missing or damaged, contact your supplier immediately.

• Codelocks CL465 Leverset (Front and Rear Assemblies)
• Spindle
• Fixing Bolts/Screws
• Cams
• Threaded Cylinder
• Installation Template (typically included, though not explicitly listed in product data, it's standard for locks)
• User Manual (this document)

Note: The Adams Rite 4510 lockcase or similar ANSI round cylinder mortice deadlatch is NOT supplied and must be purchased separately.

5. Installation

The Codelocks CL465 is designed for retrofit installation with an existing Adams Rite 4510 lockcase or similar narrow stile mortice deadlatch. Ensure the door is prepared correctly for the lockcase before proceeding with the leverset installation.

5.1. Pre-Installation Checks

1. Verify door thickness is between 45mm and 55mm.
2. Ensure the existing or new mortice deadlatch (e.g., Adams Rite 4510) is correctly installed and functioning.
3. Identify the handing of your door (left-hand or right-hand) and ensure the lock is configured accordingly. Refer to the manufacturer's specific instructions for adjusting handing if necessary.

5.2. Preparing the Door

Use the provided installation template (if available) to mark and drill holes for the leverset. Accurate measurement and drilling are critical.

• Position the template on the door at the desired height.
• Mark all drilling points precisely.
• Drill holes according to the template, ensuring correct sizes and depths for the spindle, fixing bolts, and cylinder.
• Important Note: Pay close attention to the alignment of all holes, especially for the fixing bolts. Misaligned holes can cause binding or prevent proper installation of the lock chassis. Double-check the template against the physical lock components before drilling.

5.3. Installing the Leverset

1. Insert the spindle through the mortice deadlatch and into the exterior lever assembly.
2. Attach the exterior lever assembly to the door, ensuring the spindle engages correctly.
3. Insert the threaded cylinder into its designated position.
4. Place the interior lever assembly over the spindle and align it with the fixing bolt holes.
5. Secure both assemblies using the provided fixing bolts. Do not overtighten. Ensure the lock operates smoothly without binding. If binding occurs, check for misalignment of components or overtightening of screws.
6. Test the lock's functionality with the door open and closed.

6. Operation

The CL465 Leverset offers both coded entry and a code-free passage mode.

6.1. Coded Entry

To gain entry using a code:

1. Enter the correct numerical code on the keypad.
2. Turn the lever handle to retract the latch.
3. Release the lever handle to allow the latch to extend and secure the door.

6.2. Code Free Mode (Passage Function)

The code-free mode allows the lever handle to operate the latch without requiring a code, suitable for periods when unrestricted access is needed.

• To engage code-free mode: Refer to the specific instructions provided with your lock for engaging and disengaging this feature. Typically, it involves a specific sequence or a switch on the interior side of the lock.
• When in code-free mode, simply turn the lever handle to open the door.
• To disengage code-free mode: Follow the manufacturer's instructions to return the lock to coded entry operation.

7. Maintenance

Regular maintenance ensures the longevity and reliable operation of your Codelocks CL465 Leverset.

• Cleaning: Wipe the lock surface with a soft, damp cloth. Avoid abrasive cleaners, solvents, or harsh chemicals, as these can damage the finish.
• Lubrication: Periodically apply a small amount of silicone-based lubricant to the moving parts of the latch mechanism and spindle. Do not use oil-based lubricants, as they can attract dust and debris.
• Inspection: Regularly check all fixing screws and bolts for tightness. Ensure the lever handles operate smoothly and return to their horizontal position without sticking.
• Environmental Factors: For external installations, ensure the lock is protected from excessive moisture and extreme temperatures where possible.

8. Troubleshooting

If you encounter issues with your CL465 Leverset, refer to the following common problems and solutions:

If troubleshooting steps do not resolve the issue, please contact Codelocks customer support or a qualified locksmith.

9. Specifications

10. Warranty and Support

For information regarding the product warranty, please refer to the documentation provided with your purchase or visit the official Codelocks website. For technical support, spare parts, or further assistance, please contact Codelocks customer service directly.

Codelocks Contact Information:
Please refer to the Codelocks official website or your purchase documentation for the most up-to-date contact details.