Introduction
This manual provides comprehensive instructions for the installation, operation, and maintenance of your Lewmar 12V/700-Watt V1 (002) Windlass. Designed for electric power and sailboats ranging from 28 to 40 feet, this windlass is engineered for reliable anchoring with 1/4" G4 chain. Please read this manual thoroughly before installation and use to ensure safe and optimal performance.
Image: Lewmar V1 (002) Windlass, a polished stainless steel unit designed for marine anchoring.
Product Features and Benefits
- Simplified Anchoring: Moves rode chain or all chain anchor lines up or down with a single button touch. The deck unit conceals a robust, reliable drive train, worm gearbox, and splined shaft for maximum strength and control.
- Easy Installation: Features the FastFit system for quick and easy installation by one person. The clamping system ensures perfect alignment of the deck unit and motor gearbox.
- Complete Kit: Includes the windlass, rocker switch, breaker, two-direction solenoid, and handle, providing everything needed for a low-profile anchoring system.
- Compact & Durable: Space-saving design with a stylishly hidden drive train, gearbox, and shaft. Constructed from tough stainless steel for long-lasting protection of your ropes.
- Cone Clutch: Provides smooth, easy control during operation.
- Manual Chain Release: Allows for manual deployment of the anchor.
- Fall-Safe Anchor Lock: Ensures secure anchoring.
Image: Diagram highlighting key features of the Lewmar V1 Windlass, including cone clutch, stainless steel design, manual chain release, and fall-safe anchor lock.
Setup and Installation
The Lewmar V1 Windlass is designed for straightforward installation using the FastFit feature. Proper installation is crucial for safety and performance.
Pre-Installation Checklist:
- Ensure your boat is between 28 and 40 feet in length.
- Confirm you have 1/4" G4 chain for compatibility.
- Verify all components are present: windlass unit, rocker switch, breaker, two-direction solenoid, and handle.
- Gather necessary tools for drilling, wiring, and mounting.
Installation Steps:
- Deck Preparation: Choose a suitable location on the deck, ensuring adequate space for the windlass and access to the anchor locker below. The deck must be strong enough to support the windlass and anchoring loads.
- Drilling Holes: Use the provided FastFit system or a template (if available, otherwise refer to dimensions in specifications) to accurately mark and drill mounting holes and the main shaft hole through the deck.
- Mounting the Windlass: Position the deck unit and align it with the motor gearbox using the FastFit clamping system. Secure the windlass to the deck using appropriate marine-grade fasteners.
- Electrical Wiring: Connect the windlass to the 12V power supply via the included breaker and two-direction solenoid. Wire the rocker switch according to the provided diagram (not included in this manual, refer to product packaging for detailed wiring diagrams). Ensure all electrical connections are secure and waterproof.
- Chain Installation: Feed the 1/4" G4 chain through the gypsy. Ensure the chain is properly seated and runs smoothly.
Image: Close-up view of the Lewmar windlass mechanism, illustrating the ease of installation with the FastFit feature that aligns the deck unit and motor gearbox.
Operating Instructions
Operating the Lewmar V1 Windlass is designed to be simple and efficient, allowing for easy control of your anchor line.
Anchoring (Deployment):
- Ensure the boat is positioned correctly for anchoring.
- Press and hold the "DOWN" button on the rocker switch to deploy the anchor. The windlass will pay out the chain.
- Monitor the chain payout and boat position. Release the button once the desired amount of chain is deployed and the anchor is set.
- For emergency or rapid deployment, the manual chain release can be used.
Weighing Anchor (Retrieval):
- Maneuver the boat slowly towards the anchor to reduce load on the windlass.
- Press and hold the "UP" button on the rocker switch to retrieve the anchor chain.
- Guide the chain into the anchor locker, ensuring it stacks properly to prevent tangles.
- Once the anchor is fully retrieved and secured, release the button.
Image: Lewmar windlass with anchor chain on a boat deck, demonstrating how the system simplifies anchoring operations.
Image: Interior view of a boat's anchor locker with the Lewmar windlass installed, illustrating efficient anchoring control by push of a button and the built-in manual emergency system.
Maintenance
Regular maintenance ensures the longevity and reliable operation of your Lewmar V1 Windlass.
- Rinse After Use: After each use, especially in saltwater, rinse the windlass and surrounding deck area with fresh water to remove salt residue and prevent corrosion.
- Inspect Chain and Rode: Periodically inspect your anchor chain and rode for wear, damage, or kinks. Replace worn components as necessary.
- Check Electrical Connections: Annually, or more frequently in harsh conditions, inspect all electrical connections for corrosion, tightness, and integrity. Apply dielectric grease to terminals if needed.
- Lubrication: Consult the detailed product manual (usually included with purchase) for specific lubrication points and recommended lubricants for the gearbox and moving parts.
- General Cleaning: Keep the windlass unit clean and free of debris. The stainless steel construction is durable but benefits from regular cleaning to maintain its appearance.
Image: Close-up of the Lewmar windlass on a boat deck, highlighting its compact and durable stainless steel construction, which benefits from regular cleaning and maintenance.
Troubleshooting
This section provides basic troubleshooting steps for common issues. For complex problems, contact Lewmar customer support or a qualified marine technician.
| Problem | Possible Cause | Solution |
|---|---|---|
| Windlass does not operate. | No power; tripped breaker; faulty switch/solenoid; loose wiring. | Check battery connections. Reset breaker. Inspect switch and solenoid wiring. Ensure all connections are tight. |
| Windlass operates slowly or weakly. | Low battery voltage; undersized wiring; excessive load; motor issue. | Charge batteries. Verify wiring gauge is appropriate for length and current. Reduce load on windlass. Consult technician if motor seems faulty. |
| Chain jams or slips on gypsy. | Incorrect chain size; worn gypsy; chain twisted/kinked; insufficient chain locker depth. | Ensure 1/4" G4 chain is used. Inspect gypsy for wear. Untwist chain. Ensure chain locker allows chain to fall freely. |
| Excessive noise during operation. | Lack of lubrication; worn bearings/gears; loose mounting. | Lubricate according to manual. Inspect internal components for wear. Tighten mounting bolts. |
Specifications
| Attribute | Value |
|---|---|
| Model Name | V1 (002) / 6671011108-138 |
| Brand | Lewmar |
| Power Supply | 12V |
| Motor Wattage | 700 Watt |
| Maximum Pull | 1,653 lbs (750 kg) |
| Compatible Chain | 1/4" G4 Chain |
| Recommended Boat Length | 28' - 40' |
| Material | Stainless Steel |
| Item Weight | 19.36 Pounds (8.78 kg) |
| Item Dimensions (LxWxH) | 40.5 x 18 x 40.5 inches (102.87 x 45.72 x 102.87 cm) - Note: These dimensions seem unusually large for a windlass unit and might refer to packaging or a different measurement. Refer to the diagram for unit dimensions. |
| Package Dimensions (LxWxH) | 18.5 x 15 x 14 inches (46.99 x 38.1 x 35.56 cm) |
| Included Components | Windlass, Rocker Switch, Breaker, Two-direction Solenoid, Handle |
Image: Diagram showing approximate dimensions of the Lewmar V1 Windlass, including top and side views with measurements for length, width, and height.
Image: Selection guide table for Lewmar V1 windlass, detailing specifications such as max chain, motor supply, motor power, maximum pull, working load limit, maximum line speed, normal current draw, circuit breaker, and weight.
Warranty and Support
Lewmar is committed to providing high-quality marine equipment. While specific warranty details are typically provided with your product purchase, general support information is available.
For warranty claims, technical assistance, or to purchase replacement parts, please contact Lewmar customer support directly. It is recommended to have your product model number (V1 (002) / 6671011108-138) and date of purchase available when contacting support.
You can find more information and contact details on the official Lewmar website or through authorized dealers. Visit the Lewmar Store on Amazon for additional product information and resources.
