Yakima Rack and Roll Trailer Instruction Manual

1. Introduction

This manual provides detailed instructions for the assembly, operation, maintenance, and troubleshooting of your Yakima Rack and Roll Trailer, model FBA_8008107. The Rack and Roll trailer is designed for transporting various gear, including kayaks, bicycles, and cargo boxes, offering a convenient alternative to roof-top loading. It features a lightweight design, independent suspension, and compatibility with Yakima accessories.

2. Safety Information

Read all instructions thoroughly before assembly and operation. Failure to follow these instructions can result in serious injury or property damage.

• Always ensure all connections, including the hitch, safety chains, and wheel fasteners, are secure before towing.
• Do not exceed the maximum load capacity of 300 lbs (136 kg).
• Distribute cargo weight evenly, ensuring approximately 60% of the load is positioned over the trailer tongue for stable towing.
• Regularly inspect tires, lights, and wiring for damage or wear.
• Adhere to all local and national towing regulations.
• Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

3. Package Contents

Verify that all components are present before beginning assembly. If any parts are missing or damaged, contact Yakima customer support.

• Trailer Frame (main body, tongue)
• Wheels (2)
• Crossbars (2, 78-inch)
• Shock Absorbers (2)
• Hitch Coupler with Carrying Handle
• Lighting Kit (tail lights, wiring harness)
• Hardware (bolts, nuts, washers, cotter pins)
• Keys for Locking Levers

4. Setup and Assembly

Assembly typically takes several hours. Refer to the illustrations for visual guidance. Required tools include 16mm, 17mm, and 22mm sockets, a torque wrench, and an adjustable wrench.

1. Attach Wheels and Shock Absorbers: Secure the wheels to the trailer frame. Install the shock absorbers, ensuring they are correctly oriented and fastened according to the diagram. Use a 22mm socket for wheel torque.
   

   Figure 4.1: Detail of the independent suspension shock absorber.

2. Install Crossbars: Attach the two 78-inch crossbars to the trailer frame. Note that the crossbars may not be identical; ensure correct placement as indicated in the assembly diagrams. These crossbars are compatible with all Yakima accessories.
3. Assemble Tongue and Hitch: Connect the trailer tongue to the main frame. Attach the hitch coupler, which includes a carrying handle for ease of movement when detached.
   

   Figure 4.2: The hitch coupler with a convenient carrying handle.
4. Connect Lighting Kit: Install the tail lights and route the wiring harness according to the instructions. Ensure all electrical connections are secure and functional before towing.

Figure 4.3: Assembled Yakima Rack and Roll Trailer, side view.

Figure 4.4: Assembled Yakima Rack and Roll Trailer, rear view.

5. Operating Instructions

5.1. Towing

• Ensure your vehicle is equipped with a 2-inch trailer ball.
• Connect the trailer coupler securely to the hitch ball.
• Attach the safety chains to your vehicle's hitch receiver.
• Connect the electrical wiring harness for trailer lights. Verify all lights (running, brake, turn signals) are functioning correctly.
• The trailer features locking levers with keys to prevent theft of wheels and the tongue. Engage these locks when leaving the trailer unattended.

5.2. Loading Cargo

• The trailer can carry up to 300 lbs (136 kg). Do not exceed this weight limit.
• Utilize the 78-inch crossbars for mounting Yakima accessories such as kayak carriers, bike racks, or cargo boxes.
• Distribute the load evenly across the crossbars and ensure heavy items are centered. Aim for approximately 60% of the load weight to be on the trailer tongue when hitched.
• Secure all cargo firmly to prevent shifting during transit.
  

  Figure 5.1: The Rack and Roll Trailer configured for multiple types of cargo.

5.3. Storage

The Rack and Roll trailer is designed for compact storage. It can be quickly disassembled and stored vertically against a wall. Follow the reverse of the assembly instructions for disassembly. The integrated carrying handle on the tongue facilitates moving the trailer when unhitched.

6. Maintenance

• Regular Inspection: Periodically check all bolts, nuts, and fasteners for tightness. Inspect the tires for proper inflation and wear. Examine the wiring harness and lights for any damage.
• Cleaning: Clean the trailer regularly, especially after exposure to salt water or road salt, to prevent corrosion.
• Rust Prevention: While the trailer is constructed from aluminum, some components (e.g., bolts, nuts, hitch mechanism) are metal and can rust. Consider applying rust-inhibiting sprays or replacing standard fasteners with stainless steel alternatives for prolonged exposure to harsh conditions.
• Shock Absorbers: Inspect shock absorbers for leaks or damage.

7. Troubleshooting

• Trailer Lights Not Working:
  • Check the vehicle's electrical connection to the trailer harness.
  • Inspect the trailer's wiring harness for cuts, pinches, or loose connections.
  • Verify that the vehicle's fuses for trailer lights are intact.
• Excessive Sway or Instability During Towing:
  • Ensure cargo is properly distributed, with adequate tongue weight (approx. 60% of load).
  • Check tire pressure on both the trailer and towing vehicle.
  • Verify the hitch connection is secure.
• Missing or Damaged Parts: If you discover any missing or damaged components upon unboxing or during assembly, contact Yakima customer service immediately for assistance.

8. Specifications

9. Warranty and Support

For warranty information, technical support, or to order replacement parts, please visit the official Yakima website or contact their customer service department. Keep your purchase receipt for warranty claims.

Yakima Customer Support: www.yakima.com/support