Introduction
This manual provides essential information for the proper installation, maintenance, and troubleshooting of the Dorman HW7292 Rear Drum Brake Hardware Kit. This kit is designed as a direct replacement for original hardware on specified vehicles, ensuring reliable performance and durability.
Important: Before proceeding with installation, verify that this kit is compatible with your specific vehicle make, model, and trim level. Refer to the compatibility list provided in the product description or use a vehicle fitment tool.
Product Overview
The Dorman HW7292 Rear Drum Brake Hardware Kit includes all necessary components to service the rear drum brake system. These components are manufactured to meet or exceed original equipment specifications, providing a reliable repair solution.
Image Description: A complete set of Dorman HW7292 Rear Drum Brake Hardware Kit components. The image displays various springs (green and blue), hold-down pins, cups, and adjusters, laid out against a white background. These parts are crucial for the proper function and assembly of a drum brake system.
Kit Contents:
- Brake shoe return springs (various sizes and colors)
- Hold-down springs and pins
- Adjuster springs
- Other necessary hardware for drum brake assembly
Vehicle Compatibility
This hardware kit is compatible with the following vehicle models:
- Chrysler Cirrus: 1995, 1996, 1997, 1998, 1999, 2000
- Dodge Stratus: 1995, 1996, 1997, 1998, 1999, 2000
- Plymouth Breeze: 1996, 1997, 1998, 1999, 2000
Always confirm fitment using your vehicle's specific year, make, and model before installation.
Setup and Installation
Installation of drum brake hardware requires mechanical knowledge and appropriate tools. If you are not confident in performing this repair, it is recommended to seek assistance from a qualified automotive technician.
Required Tools:
- Jack and jack stands
- Wheel lug wrench
- Brake drum puller (if drum is seized)
- Brake spring pliers/tool
- Screwdriver set
- Wire brush
- Brake cleaner
- Gloves and safety glasses
Installation Steps:
- Safety First: Park the vehicle on a level surface, engage the parking brake, and block the wheels. Loosen lug nuts, then raise the vehicle and secure it with jack stands. Remove the wheel.
- Remove Brake Drum: Carefully remove the brake drum. If it is stuck, use a brake drum puller or tap gently with a rubber mallet.
- Document Existing Setup: Take photos or make a diagram of the existing brake hardware assembly before removal. This will aid in correct reassembly.
- Remove Old Hardware: Using brake spring pliers and screwdrivers, carefully remove all old springs, pins, and clips. Note the position and orientation of each component.
- Inspect and Clean: Inspect brake shoes, wheel cylinder, and backing plate for wear or damage. Clean the backing plate and other components with a wire brush and brake cleaner.
- Install New Hardware: Refer to your documentation from step 3. Install the new Dorman HW7292 hardware components one by one, ensuring each spring, pin, and clip is correctly seated and tensioned. Pay close attention to the orientation of the springs.
- Adjuster Assembly: Ensure the brake shoe adjuster mechanism is clean and lubricated (if applicable) and reassemble it correctly.
- Reinstall Brake Drum: Carefully place the brake drum back onto the hub.
- Reinstall Wheel: Mount the wheel, hand-tighten lug nuts, lower the vehicle, and then torque lug nuts to manufacturer specifications.
- Test Brakes: Before driving, pump the brake pedal several times to ensure proper brake shoe adjustment and firm pedal feel. Test brakes at low speed in a safe area.
Warning: Improper installation of brake components can lead to brake failure and serious injury. If unsure, consult a professional mechanic.
Maintenance
Regular inspection of your drum brake hardware is crucial for safety and performance. It is recommended to inspect the hardware during routine brake service or tire rotations.
- Visual Inspection: Check for rusted, stretched, or broken springs. Ensure all pins and clips are securely in place.
- Cleaning: Keep the drum brake assembly free from excessive dust and debris. Use brake cleaner as needed.
- Lubrication: Apply a thin layer of high-temperature brake grease to contact points between the brake shoes and backing plate, ensuring smooth operation. Avoid getting grease on the brake lining.
Troubleshooting
If you experience issues after installing the Dorman HW7292 kit, consider the following common problems and solutions:
| Symptom | Possible Cause | Solution |
|---|---|---|
| Squealing or grinding noise from rear brakes | Improperly seated springs, worn brake shoes, or debris in drum. | Re-inspect hardware installation. Check brake shoes for wear. Clean drum assembly. |
| Brake pedal feels soft or spongy | Air in brake lines, improperly adjusted brake shoes, or faulty wheel cylinder. | Bleed brake system. Adjust brake shoes. Inspect wheel cylinder. |
| Parking brake not holding or too loose | Parking brake cable adjustment, or issues with parking brake lever/strut within the drum. | Check parking brake cable tension. Ensure parking brake components are correctly installed and functioning. |
| Brake drag or wheel not spinning freely | Over-adjusted brake shoes, seized wheel cylinder, or incorrect spring tension. | Back off brake shoe adjuster. Inspect wheel cylinder. Verify correct spring installation. |
If troubleshooting steps do not resolve the issue, consult a certified mechanic.
Specifications
- Part Number: HW7292
- Brand: Dorman
- Vehicle Service Type: Car
- Automotive Fit Type: Direct Replacement
- Assembly Required: No (refers to the kit itself, not the installation process)
- Item Weight: Approximately 4.6 ounces (130 grams)
- Product Dimensions: Approximately 6.6 x 2.6 x 1.1 inches (16.8 x 6.6 x 2.8 cm)
- OEM Part Numbers (Cross-reference): 118.63015; 18K837; 507292; 7292K; 79-32019; BK7292; F132884S; H132884S; H7208; H7292; H7390; H920785; HK-4090
Warranty and Support
Dorman products are backed by a team of product experts and over a century of automotive experience. For specific warranty information or technical support, please refer to the official Dorman website or contact their customer service directly.
You can visit the official Dorman store for more information: Dorman Store on Amazon