MOOG K80596 Suspension Stabilizer Bar Link for Toyota Tacoma Instruction Manual

1. Product Overview

The MOOG K80596 Suspension Stabilizer Bar Link is engineered to provide reliable performance for your vehicle's suspension system. This component is designed with features that contribute to smooth operation and extended service life, aiming to restore steering performance to a like-new condition. It incorporates a greaseable socket to prevent corrosion and wear by allowing contaminants to be flushed out with fresh lubricant.

Figure 1: The MOOG K80596 Suspension Stabilizer Bar Link, showing its robust construction and design.

Figure 2: A side view of the MOOG K80596 Stabilizer Bar Link, illustrating the various components including the greaseable fitting, washers, and nuts.

2. Key Features

• Enhanced Design: Incorporates proven design and engineering features that improve upon original equipment (OE) specifications.
• Quiet Operation: Engineered for quiet and dependable performance.
• Improved Steering: Contributes to like-new steering feel and responsiveness.
• Extended Life: Designed for ease of installation and prolonged service life.
• Greaseable Socket: Features a greaseable socket that helps inhibit corrosion and wear by allowing new lubricant to flush out debris and contaminants.

3. Vehicle Compatibility

This stabilizer bar link (Model K80596) is compatible with various Toyota Tacoma models. It is crucial to verify fitment for your specific vehicle before installation.

• 1995-2000 Toyota Tacoma
• 1998-2000 Toyota Tacoma
• 2001-2004 Toyota Tacoma
• 2001-2003 Toyota Tacoma

To ensure correct fitment, always refer to your vehicle's specific year, make, model, engine, and trim information.

4. Installation and Maintenance

4.1. Pre-Installation Inspection

Before installing any new components or performing maintenance, thoroughly inspect the existing suspension components. Check for any signs of damage, such as cracks, tears, or splits in boots, or excessive looseness/free play in joints. If any such conditions are observed, the affected component should be replaced before proceeding with installation or greasing.

4.2. Greasing Procedure

The MOOG K80596 Stabilizer Bar Link features a greaseable design to maximize service life and smooth operation. While parts are pre-greased from the factory, it is recommended to grease them at the time of installation. This helps fill the boot and lubricate the mating surfaces, preventing contaminants from entering.

• Identify Grease Fittings: Locate the grease fittings on the stabilizer bar link. These are typically threaded into the dome cover plate.
• Use a Hand Grease Gun: A hand grease gun is the preferred method for greasing. If using a pressure grease gun, exercise caution to avoid damaging the boot.
• Apply Grease Slowly: Pump grease slowly into the component. The goal is to fill the boot and flush out old contaminants without over-pressurizing and damaging the boot.
• Recommended Grease Type: MOOG engineers recommend using a heavy-duty lithium or synthetic-based grease.
• Greasing Interval: It is recommended to grease these components at every oil change to ensure regular lubrication, especially with extended oil change intervals.

5. Specifications