1. Introduction
The PROXXON Super Jig Saw STS/E is a precision tool designed for intricate cutting tasks in various materials. Its compact size and comfortable design make it ideal for detailed work, including tight curves. This manual provides essential information for the safe and effective use, setup, maintenance, and troubleshooting of your jig saw.
Figure 1.1: PROXXON Super Jig Saw STS/E, showcasing its compact and ergonomic design.
Key features include a die-cast aluminum gear head, full-wave electronic speed control for variable stroke speed, and a footplate adjustable for miter cuts.
Figure 1.2: The PROXXON Super Jig Saw STS/E as packaged, illustrating its main components and capabilities.
2. Safety Information
WARNING: Always read and understand all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
- Work Area Safety: Keep your work area clean and well-lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
- Electrical Safety: Power tool plugs must match the outlet. Never modify the plug in any way. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Personal Safety: Always wear eye protection. Use appropriate safety equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection when necessary.
- Tool Use and Care: Do not force the power tool. Use the correct power tool for your application. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
- Proposition 65 Warning: This product may expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
3. Setup and Assembly
3.1 Unpacking
Carefully remove the jig saw and all accessories from the storage case. Inspect the tool for any signs of damage that may have occurred during shipping. The scope of delivery includes the PROXXON Super Jig Saw STS/E and a storage case.
Figure 3.1: The PROXXON Super Jig Saw STS/E stored securely in its durable case.
3.2 Blade Installation
Ensure the tool is unplugged from the power source before installing or changing blades. The jig saw uses standard jig saw blades. Refer to the specific blade type for your cutting material.
Figure 3.2: Detailed view of the jig saw's base plate and blade clamping mechanism, essential for proper blade installation.
3.3 Footplate Adjustment
The footplate can be adjusted up to 45 degrees for miter cuts. Loosen the appropriate locking mechanism, set the desired angle, and securely tighten the mechanism before operation.
4. Operation
4.1 Power Connection
Connect the jig saw to a 110 - 120V AC, 60Hz power outlet. Ensure the power cord is not damaged and is positioned safely to avoid tripping hazards.
4.2 Variable Speed Control
The tool features full-wave electronic speed control, allowing for variable stroke speeds from 2,000 to 4,500 strokes per minute. Adjust the speed dial according to the material being cut and the desired precision.
Figure 4.1: The speed control dial, enabling precise adjustment of the stroke rate for different materials and cutting requirements.
4.3 Cutting Guidelines
- Wood: Up to 1/2 inch (12mm) thickness.
- Non-ferrous metals: Up to 1/8 inch (3mm) thickness.
- Plastics: Suitable for various plastic types.
For best results, ensure the workpiece is securely clamped. Apply steady, even pressure and allow the blade to do the cutting. The tool is particularly effective for tight curves and intricate designs.
Figure 4.2: The robust die-cast aluminum gear head, ensuring durability and precise operation.
5. Maintenance and Care
5.1 Cleaning
Regularly clean the tool to remove dust and debris, especially from the ventilation openings and the blade area. Use a dry cloth or soft brush. Do not use harsh chemicals or abrasive cleaners.
5.2 Blade Replacement
Blades should be replaced when they become dull or damaged. Always ensure the tool is unplugged before attempting to change blades. Use only appropriate jig saw blades for optimal performance and safety.
Figure 5.1: Examples of jig saw blades suitable for use with the PROXXON Super Jig Saw STS/E.
5.3 Storage
When not in use, store the jig saw in its original storage case in a dry, secure location, out of reach of children.
6. Troubleshooting
This section addresses common issues you might encounter with your PROXXON Super Jig Saw STS/E.
- Tool not powering on: Check the power connection. Ensure the plug is fully inserted into a working outlet. Verify the power switch is in the 'ON' position.
- Reduced cutting performance: This often indicates a dull or damaged blade. Replace the blade as described in Section 5.2. Ensure you are using the correct blade type for the material.
- Excessive vibration or noise: Check that the blade is correctly installed and secured. Ensure all fasteners on the tool are tight. If the issue persists, discontinue use and contact customer support.
- Difficulty cutting a straight line: Ensure the workpiece is properly secured. Verify the footplate is set correctly and not loose. Practice cuts on scrap material to refine technique.
For issues not covered here, or if problems persist, please contact PROXXON customer support.
7. Technical Specifications
| Specification | Value |
|---|---|
| Brand | PROXXON |
| Model Number | 38530 |
| Power Source | Corded Electric |
| Voltage | 110 - 120V AC, 60Hz |
| Wattage | 100 watts |
| Speed | 2,000 - 4,500 strokes/min (Variable) |
| Max. Power | 1/8 hp |
| Overall Length | 9 inches (230mm) |
| Item Weight | 1.54 lb (700g) / 2.86 pounds (packaged) |
| Product Dimensions | 13.19"L x 4.53"W x 7.87"H |
| Blade Material | High Speed Steel |
| Cutting Angle | 45 Degrees (adjustable footplate) |
| Material | Aluminum (gear head), Glass-fibre reinforced POLYAMIDE (main housing) |
| Included Components | Jig Saw, Storage Case |
| Special Feature | Brake |
| Certifications | CE, CSA, OSHA |
8. Warranty Information
PROXXON Inc. warrants to the original purchaser only that all PROXXON consumer power tools will be free from defects in material or workmanship for a period of two years from the date of purchase.
The seller's sole obligation and your exclusive remedy under this limited warranty, and to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship, and which have not been misused, carelessly handled, or mis-repaired by persons other than Seller or Authorized Service Station.
This limited warranty does not apply to tools used for commercial manufacturing and construction applications, nor to accessory items such as circular saw blades, drill bits, router bits, jigsaw blades, sanding belts, grinding wheels, and other related items and accessories. Damage to the product resulting from tampering, accident, abuse, negligence, unauthorized repairs or alterations, unapproved attachments, or other causes unrelated to problems with material or workmanship are not covered by this warranty.
Any implied warranties shall be limited in duration to two years from the date of purchase. In no event shall the seller be liable for any incidental or consequential damages (including but not limited to liability for loss of profits) arising from the sale or use of this product.
All warranty claims must be accompanied by a copy of the packing slip, invoice, or other proof of purchase.
9. Customer Support
For further assistance, technical inquiries, or to make a warranty claim, please refer to the contact information provided with your product packaging or visit the official PROXXON website. Ensure you have your product model number (38530) and proof of purchase ready when contacting support.
