Thule Roof Rack System Fit Kits

Introduction

The Thule Roof Rack System Fit Kit 3049 is an essential component of the Thule podium roof rack system. This kit is specifically designed to provide a custom, seamless fit for vehicles with integrated fixed point rack attachment locations, ensuring a secure and aesthetically pleasing installation. It works in conjunction with Thule low-profile foot packs and load bars, which are sold separately.

This manual provides detailed instructions for the proper installation, operation, and maintenance of your Thule Fit Kit 3049, ensuring safe and reliable use.

Safety Information

Always prioritize safety when installing and using your Thule roof rack system. Failure to follow these guidelines may result in property damage, personal injury, or death.

• Read all instructions thoroughly before installation and use.
• Ensure all components are securely fastened according to the instructions. Regularly check all bolts, nuts, and straps for tightness, especially before and after long trips.
• Do not exceed the maximum load capacity specified for your vehicle's roof or the Thule roof rack system. Refer to your vehicle's owner's manual for roof load limits.
• Distribute cargo evenly on the roof rack. Heavy items should be placed as low and as close to the center of the vehicle as possible.
• Be aware of increased vehicle height and width when carrying cargo. Exercise caution in low-clearance areas, drive-throughs, and when parking.
• Remove the roof rack system when not in use or before entering automatic car washes.
• Use only genuine Thule parts and accessories. Unauthorized modifications or use of non-Thule parts may compromise safety and void the warranty.

Components and Package Contents

The Thule Fit Kit 3049 package typically includes the following vehicle-specific components necessary to adapt your Thule foot pack to your vehicle's roof:

• Custom-molded rubber pads (specific to vehicle roof contours)
• Vehicle-specific mounting brackets/clamps
• Fasteners and specialized tools (if required for installation)
• Detailed instruction sheet for Kit 3049

Note:

• The Thule foot pack (e.g., 460 or 460r Podium Foot Packs) and load bars are sold separately and are required to complete the roof rack system.
• Always verify the contents against the packing list provided with your specific kit.

Image: Main components of the Thule Fit Kit 3049, showing the custom-molded rubber pad and metal bracket.

Image: Individual components of the Thule Fit Kit 3049, including a side view of the rubber pad and a separate metal bracket with multiple screw holes.

Setup and Installation

Installation of the Thule Fit Kit 3049 requires careful attention to detail to ensure a secure and proper fit. Always refer to the specific instruction sheet included with your kit, as steps may vary slightly depending on your vehicle model.

1. Prepare Your Vehicle: Ensure your vehicle's roof is clean and free of debris where the fit kit components will be placed. Identify the fixed point attachment locations on your vehicle's roof.
2. Identify Components: Match the rubber pads and metal brackets from the kit to their corresponding positions on your vehicle, as indicated in the kit's specific instructions. The pads are custom-molded to fit the contours of your vehicle's roof.
3. Attach Rubber Pads: Place the custom-molded rubber pads onto the designated areas of your vehicle's roof. These pads protect your vehicle's paint and provide a non-slip surface for the foot pack.
4. Install Foot Packs: Secure the Thule foot packs (sold separately) onto the rubber pads and attach them to the vehicle's fixed points using the provided brackets and fasteners from the fit kit. Ensure the foot packs are oriented correctly.
5. Install Load Bars: Insert the Thule load bars (sold separately) into the foot packs. Adjust the load bars to the correct width as specified in your vehicle's or Thule's fit guide.
6. Tighten All Fasteners: Carefully tighten all fasteners according to the torque specifications provided in the kit's instructions. Many Thule systems feature a torque-limiting tool that clicks when the correct tightness is achieved, preventing overtightening.
7. Final Check: After installation, gently pull on the entire roof rack system to ensure it is firmly attached and does not move. Double-check all connections and ensure no components are loose.

For detailed vehicle-specific instructions and to confirm compatibility, please consult the Thule Buyer's Guide or the instruction manual provided with your Thule foot pack.

Operating Instructions

Once installed, the Thule Roof Rack System provides a stable platform for transporting various gear. Proper operation involves understanding its capabilities and limitations:

• Loading Cargo: Always secure cargo firmly to the load bars using appropriate tie-downs, straps, or Thule accessories (e.g., bike carriers, ski carriers, cargo boxes). Ensure cargo does not obstruct your view or interfere with vehicle operation.
• Weight Distribution: Distribute the weight of your cargo as evenly as possible across the load bars. Avoid concentrating heavy loads in one area.
• Aerodynamics: Large or irregularly shaped cargo can significantly affect vehicle aerodynamics and fuel efficiency. Consider using a cargo box for bulky items to reduce drag.
• Clearance: Be mindful of the added height of your vehicle with cargo on the roof, especially when entering garages, carports, or areas with low overhead clearance.

Maintenance

Regular maintenance will prolong the life of your Thule Fit Kit and the entire roof rack system:

• Regular Inspection: Periodically inspect all components of the fit kit, foot packs, and load bars for signs of wear, damage, or corrosion. Pay close attention to rubber pads, metal brackets, and fasteners.
• Tightness Check: Before each use and at regular intervals (e.g., every 500 km or 300 miles), check the tightness of all mounting bolts and fasteners. Retighten as necessary.
• Cleaning: Clean the fit kit components and the roof rack system with mild soap and water. Avoid harsh chemicals or abrasive cleaners that could damage the finish or rubber.
• Storage: If removing the roof rack system for storage, clean and dry all components thoroughly. Store them in a cool, dry place away from direct sunlight.
• Lubrication: Moving parts or threads on certain Thule components may benefit from occasional lubrication with a silicone-based spray, but this is generally not required for the fit kit itself.

Troubleshooting

Most issues with the Thule Fit Kit 3049 can be resolved by re-checking the installation steps. Here are some common issues and their solutions:

• Rack Feels Loose:
  • Ensure all fasteners are tightened to the specified torque.
  • Verify that the correct fit kit is being used for your specific vehicle make, model, and year.
  • Check that the rubber pads are correctly seated and not displaced.
• Excessive Wind Noise:
  • Ensure load bars are positioned correctly according to the fit guide.
  • Check for any gaps or misalignments in the foot pack or fairing (if installed).
  • Consider adding a Thule Wind Fairing (sold separately) to reduce noise.
• Difficulty Installing:
  • Double-check that you have the correct fit kit for your vehicle.
  • Refer to the detailed instruction sheet provided with the kit.
  • Ensure all components are oriented correctly as shown in the diagrams.
  • Contact Thule customer support or visit a certified Thule dealer for assistance.

Specifications

Warranty and Support

The Thule Roof Rack System Fit Kit 3049 is covered by Thule's Limited Lifetime Guarantee. This warranty covers defects in materials and workmanship for the original purchaser.

For warranty claims, technical support, or to find the recommended rack solutions for your vehicle, please visit the official Thule website or contact Thule customer service. You can also refer to the Thule Store on Amazon for additional product information and resources.

Always retain your proof of purchase for warranty purposes.