Introduction
This manual provides essential information for the proper installation, operation, and maintenance of your Attwood SL36-20-5 Gas Spring. This gas spring is designed to provide a standard output force of 20 lbs and has an extended length of 17.2 inches. It is a durable component manufactured in the USA, suitable for various lifting and support applications.
Please read this manual thoroughly before installation and use to ensure safe and effective performance of the product.
Figure 1: Attwood SL36-20-5 Gas Spring. This image shows the full length of the gas spring, which is a cylindrical component with attachment points at both ends.
Setup and Installation
Proper installation is crucial for the safe and effective operation of the gas spring. Ensure you have the correct tools and understand the mounting requirements for your specific application.
Installation Steps:
- Identify Mounting Points: Determine the optimal mounting locations on your application (e.g., hatch, lid, door) to achieve the desired opening angle and support.
- Secure Brackets: If not already present, install appropriate mounting brackets at the identified points. Ensure they are securely fastened and capable of withstanding the gas spring's force.
- Attach Gas Spring: Connect the ends of the gas spring to the mounting brackets. The gas spring typically features ball-and-socket or eyelet fittings for easy attachment. Ensure the connections are firm and allow for smooth articulation.
- Test Operation: Carefully test the movement of the application (e.g., open and close the hatch) to ensure the gas spring operates smoothly and provides adequate support without binding or excessive strain on the mounting points.
Figure 2: Close-up of Gas Spring End Fittings. This image highlights the attachment mechanisms at both ends of the gas spring, showing the eyelet or ball-socket type connectors.
Important: Always ensure the gas spring is installed with the rod end facing downwards when the application is closed. This helps lubricate the seal and prolong the life of the unit.
Operating Instructions
The Attwood gas spring is designed to assist in lifting and holding open various components. Its operation is passive, meaning it provides force when extended and resists compression.
Usage:
- Lifting Assistance: When opening a heavy lid or hatch, the gas spring will provide an upward force, making the lifting process easier and smoother.
- Holding Open: Once the lid or hatch is fully open, the gas spring will hold it in the open position, preventing it from closing unexpectedly.
- Controlled Closing: When closing, the gas spring will provide resistance, allowing for a more controlled and slower descent, preventing slamming.
Do not attempt to manually compress the gas spring beyond its designed travel or apply excessive force that could damage the unit or its mounting points.
Maintenance
Attwood gas springs are largely maintenance-free. However, periodic inspection can help ensure longevity and optimal performance.
Maintenance Tips:
- Regular Inspection: Periodically check the gas spring and its mounting points for any signs of wear, corrosion, damage, or loose connections.
- Cleanliness: Keep the rod surface clean and free from dirt, dust, or debris. Avoid using abrasive cleaners or solvents that could damage the seal. A damp cloth is usually sufficient.
- Lubrication: The gas spring is self-lubricating internally. Do not apply external lubricants to the rod, as this can attract dirt and compromise the seal.
- Storage: If storing the gas spring separately, keep it in a clean, dry environment, ideally with the rod end facing downwards.
Replace the gas spring if you notice any significant loss of force, leakage, or physical damage to the unit or its connections.
Troubleshooting
If you encounter issues with your Attwood gas spring, consider the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Gas spring does not hold open or provides insufficient force. | Loss of gas pressure due to seal failure or internal damage. Incorrect force rating for application. | Replace the gas spring. Verify the required force for your application and ensure the replacement matches. |
| Gas spring is too stiff or difficult to compress. | Incorrect force rating (too high). Binding due to misalignment or damaged mounting points. | Ensure the gas spring force matches the application's requirements. Check mounting points for alignment and freedom of movement. |
| Squeaking or grinding noise during operation. | Dirt or debris on the rod. Misalignment of mounting points. | Clean the rod surface. Check and correct mounting alignment. |
| Visible oil leakage from the seal. | Damaged seal. | Replace the gas spring immediately. |
If troubleshooting steps do not resolve the issue, contact Attwood customer support or a qualified technician.
Specifications
The following are the key specifications for the Attwood SL36-20-5 Gas Spring:
- Model Number: SL36-20-5
- Brand: Attwood
- Output Force: 20 lbs
- Extended Length: 17.2 inches
- Compressed Length: 0.65 inches (Note: This dimension may refer to a specific component length, not the overall compressed length of the gas spring.)
- Product Dimensions (Overall): 36.5 x 2.12 x 0.86 inches (L x W x H)
- Item Weight: 3.21 ounces
- Manufacturer: Attwood
- ASIN: B000Y87H2C
- UPC: 715584036207
- Country of Origin: Made in USA
Figure 3: Diagram illustrating gas spring dimensions. This image provides a schematic view of a gas spring with various length measurements, including extended and compressed states, and end fitting dimensions.
Figure 4: Attwood Gas Spring in Retail Packaging. This image shows the gas spring sealed in its clear plastic retail packaging, displaying product information labels.
Warranty and Support
For information regarding warranty coverage, technical support, or replacement parts for your Attwood gas spring, please contact Attwood customer service directly.
You can typically find contact information on the official Attwood website or through your product retailer. When contacting support, please have your model number (SL36-20-5) and purchase details readily available.
Attwood Official Website: www.attwoodmarine.com
Note: Product specifications and appearance are subject to change without notice.
