Kuryakyn 1049 Silhouette Clutch and Brake Levers Instruction Manual

1. Product Overview

The Kuryakyn 1049 Silhouette Levers are designed to replace existing clutch and brake levers on compatible Harley-Davidson motorcycles. These levers feature a chrome finish and an ergonomic design for hand comfort.

Included Components:

• 1 x Silhouette Clutch Lever
• 1 x Silhouette Brake Lever

Compatibility:

These levers are compatible with cable-operated clutch systems on the following Harley-Davidson models:

• '96-'07 Electra Glides, Road Glides, Road Kings, Street Glides, Tour Glides
• '96-'17 Dynas (excludes '16-'17 FXDLS)
• '99-'00 FXR2/3/4
• '96-'14 Softails
• '96-'03 Sportsters

Note: Always verify compatibility with your specific motorcycle model and year before installation.

Image 1.1: Kuryakyn 1049 Silhouette Clutch and Brake Lever, showcasing its chrome finish and design.

2. Installation Guide

Installation of clutch and brake levers requires mechanical aptitude and specific tools. If you are not confident in performing this installation, it is recommended to seek professional assistance from a certified motorcycle technician.

Required Tools (Not Included):

• Snap ring pliers
• Set of combination wrenches
• Set of Torx wrenches

General Installation Steps (Consult a service manual for detailed, model-specific instructions):

1. Ensure the motorcycle is stable and turned off.
2. Carefully remove the existing clutch and brake levers. This typically involves removing retaining pins, bolts, and snap rings.
3. Disconnect the clutch cable and brake line (if applicable) from the old levers.
4. Install the new Kuryakyn Silhouette levers, ensuring proper alignment and engagement with the clutch cable and brake mechanism.
5. Secure the new levers using the appropriate hardware, ensuring all components are tightened to manufacturer specifications.
6. Test the operation of both the clutch and brake levers thoroughly before operating the motorcycle. Ensure smooth movement and proper engagement/disengagement.

Image 2.1: Kuryakyn 1049 Silhouette Lever shown installed on a motorcycle handlebar, demonstrating its appearance in use.

3. Operation

Once properly installed, the Kuryakyn Silhouette Levers function identically to the motorcycle's original equipment levers for clutch and brake operation. Ensure smooth and full range of motion for both levers. Any stiffness or unusual feedback should be investigated immediately.

4. Maintenance

To maintain the appearance and functionality of your Kuryakyn Silhouette Levers:

• Regularly clean the chrome finish with a soft cloth and a non-abrasive chrome cleaner to prevent tarnish and maintain shine.
• Inspect the pivot points and mounting hardware periodically for any signs of wear, looseness, or corrosion.
• Ensure the clutch cable and brake line connections are secure and free from damage.
• Lubricate pivot points as recommended by your motorcycle's service manual to ensure smooth operation.

5. Troubleshooting

If you encounter issues after installing your Kuryakyn Silhouette Levers, consider the following:

• Levers feel stiff or do not return properly: Check for proper lubrication at the pivot points. Ensure no cables or lines are binding. Verify that the levers are not overtightened, which can impede movement.
• Improper clutch engagement/disengagement: Re-check clutch cable adjustment according to your motorcycle's service manual. Ensure the cable is correctly seated in the lever.
• Brake not engaging/disengaging correctly: For cable brakes, check cable adjustment. For hydraulic brakes, ensure the brake line is properly connected and there is no air in the system (bleeding may be required by a professional).
• Levers do not fit: Double-check the compatibility list in Section 1 against your motorcycle's exact make, model, and year. Some models may require minor modifications or may not be compatible despite general fitment guides.

For persistent issues, consult a qualified motorcycle mechanic.

6. Specifications

7. Warranty and Support

For information regarding product warranty, returns, or technical support, please contact Kuryakyn directly through their official website or customer service channels. Keep your proof of purchase for any warranty claims.