Bachmann 910200 Safety Assembly Plug Instruction Manual

1. Introduction

This instruction manual provides essential information for the safe and correct assembly, installation, and use of your Bachmann 910200 Safety Assembly Plug. Please read these instructions carefully before proceeding with installation and retain them for future reference. This plug is designed for power cables with cross-sections of H03VV-F3G0.75, H03VV-F3G1.0, and H03VV-F3G1.5 mm².

2. Safety Information

WARNING: Risk of electric shock!

• Installation must only be carried out by a qualified electrician or a person with appropriate technical knowledge and experience in electrical wiring.
• Always disconnect the power supply before beginning any installation or maintenance work.
• Ensure that the voltage and current ratings of the plug are compatible with your application. This plug is rated for 16 Amperes and 300 VAC.
• Do not use the plug if it is damaged or shows signs of wear.
• Ensure all connections are secure and correctly insulated to prevent short circuits or electric shock.
• This plug has an IP20 rating and is intended for use in dry indoor environments only. Do not use in wet or damp conditions.
• Always connect the earth wire (green/yellow) correctly to the earth terminal.

3. Product Overview

Figure 1: Front view of the assembled Bachmann 910200 Safety Assembly Plug, showing the two main pins and the earth contact.

Figure 2: Rear view of the assembled Bachmann 910200 Safety Assembly Plug, showing the cable entry point.

The Bachmann 910200 is a white, break-resistant Schuko assembly plug designed for robust and secure electrical connections. It features a double earthing system for enhanced safety and is suitable for power cables with a cross-section of 0.75 mm², 1.0 mm², or 1.5 mm² (H03VV-F3G type cables).

Key Features:

• Type: Schuko (Type F) assembly plug
• Color: White
• Material: Plastic, break-resistant construction
• Earthing System: Double earthing for maximum safety
• Cable Compatibility: H03VV-F3G0.75, H03VV-F3G1.0, H03VV-F3G1.5 mm²
• Rated Current: 16 Amperes
• Rated Voltage: 300 VAC
• Protection Class: IP20 (for dry indoor use)

4. Setup and Installation

Follow these steps carefully to ensure a safe and correct installation of the Bachmann 910200 assembly plug. Ensure the power cable is disconnected from any power source before you begin.

Required Tools:

• Wire strippers
• Small flat-head screwdriver
• Small Phillips-head screwdriver (for housing screw)
• Wire ferrules (recommended for stranded wires)

Installation Steps:

1. Open the Plug Housing: Locate the single Phillips-head screw on the side of the plug housing. Unscrew it and carefully open the plug. The housing is designed to hinge open.


Figure 3: The Bachmann 910200 plug opened, revealing the internal terminals for live, neutral, and earth connections, along with the cable strain relief.

2. Prepare the Cable:
   • Carefully strip the outer insulation of your power cable (e.g., H03VV-F3G) to an appropriate length (approximately 4-5 cm), exposing the three inner wires (Live, Neutral, Earth).
   • Strip about 6-8 mm of insulation from the end of each inner wire.
   • If using stranded wires, it is highly recommended to crimp wire ferrules onto the stripped ends to ensure a secure and reliable connection.
3. Insert the Cable: Thread the prepared cable through the cable entry point at the rear of the plug housing.
4. Connect the Wires:
   • Earth (Ground) Wire: Connect the green/yellow wire to the central earth terminal (often marked with an earth symbol or brass-colored). Tighten the screw securely.
   • Live (Phase) Wire: Connect the brown or black wire to one of the outer terminals. Tighten the screw securely.
   • Neutral Wire: Connect the blue wire to the remaining outer terminal. Tighten the screw securely.
   • Ensure no stray wire strands are present that could cause a short circuit.
5. Secure the Cable Strain Relief: Position the cable so that the outer insulation is firmly held by the internal cable strain relief clamps. Tighten the screws on the strain relief to prevent the cable from being pulled out of the plug. Do not overtighten, as this can damage the cable.
6. Close the Housing: Carefully close the two halves of the plug housing, ensuring that no wires are pinched. Reinsert and tighten the Phillips-head screw on the side of the housing until it is snug. Do not overtighten.
7. Final Check: Visually inspect the assembled plug to ensure all connections are secure, no bare wires are exposed, and the housing is properly closed.

5. Operating Instructions

Once the Bachmann 910200 Safety Assembly Plug is correctly wired and assembled, it is ready for use.

• Insert the plug firmly into a compatible wall socket.
• Ensure the plug is fully seated and makes a secure connection.
• Do not force the plug into a socket.
• To disconnect, pull the plug directly from the socket. Do not pull by the cable.

6. Maintenance

Regular maintenance ensures the longevity and safe operation of your plug.

• Keep the plug clean and free from dust and debris. Use a dry cloth for cleaning.
• Periodically inspect the plug and cable for any signs of damage, such as cracks, fraying, or discoloration.
• If any damage is observed, discontinue use immediately and replace the plug.
• Do not attempt to repair a damaged plug.

7. Troubleshooting

If the appliance connected to the plug does not function, consider the following:

• No Power:
  • Check if the wall socket is live by testing with another appliance.
  • Ensure the plug is fully inserted into the socket.
  • Inspect the internal wiring of the plug (only if qualified and power is disconnected). Ensure all wires are securely connected to their respective terminals.
  • Check the appliance's fuse or circuit breaker.
• Loose Connection: If the plug feels loose in the socket, ensure the socket itself is not faulty. Do not use loose sockets.

If problems persist, consult a qualified electrician.

8. Specifications

9. Warranty and Support

Bachmann products are manufactured to high-quality standards. For specific warranty information, please refer to the documentation provided with your purchase or visit the official Bachmann website. For technical support or inquiries, please contact Bachmann customer service through their official channels.