1. Overview of the Manual
This manual provides detailed factory assembly instructions for 1960-1966 Chevrolet and GMC trucks. It is an essential resource for anyone undertaking restoration, repair, or reassembly of these classic vehicles. The content is presented with extensive illustrations, offering a visual guide to the complex processes involved in vehicle construction.
The manual covers a wide range of models, including C10, C20, C30, K10, K20, K30, Panel, Pickup, and Suburban variants. It is designed to assist users in understanding the original factory assembly methods and component placement.

Figure 1.1: Front cover of the 1960-1966 Chevy/GMC Truck Factory Assembly Instruction Manual. The cover features the title '1960-1966 CHEV/GMC TRUCK FACTORY ASSEMBLY INSTRUCTION MANUAL' in bold white text on a yellow background. A detailed line drawing of an exploded view of a truck cab, illustrating various components and their assembly, is prominently featured in the center.
2. Assembly Instructions
This manual provides comprehensive assembly illustrations for various vehicle components. Each section details the proper sequence and placement of parts, down to individual nuts, bolts, and screws. Exploded views are utilized to clearly depict how components fit together.
2.1. Key Areas Covered:
- Body Mounting: Instructions for correctly attaching the truck body to the chassis.
- Frame: Details on frame components and their assembly.
- Front & Rear Suspension: Guidance on installing and configuring suspension systems.
- Brakes: Assembly procedures for brake components.
- Engine: Information related to engine installation and associated parts.
- Transmission: Assembly details for transmission systems.
- Fuel & Exhaust: Instructions for fuel delivery and exhaust system setup.
- Steering: Guidance on steering column and mechanism assembly.
- Wheels & Tires: Proper installation and specifications for wheels and tires.
- Sheet Metal: Assembly of body panels and other sheet metal components.
- Electrical: Wiring diagrams and electrical component placement.
- Radiator & Grille: Installation of cooling system components and front grille.
- Bumpers: Attachment procedures for front and rear bumpers.
The manual is structured into two main sections: production and regular production option. This allows for detailed information on both base models and fully equipped variants.
3. Diagrams and Specifications
Throughout its 525 pages, the manual features numerous exploded views and illustrations. These visual aids are crucial for understanding complex assemblies and identifying specific parts. Each illustration is accompanied by part group numbers, facilitating accurate identification and ordering of components.
3.1. Included Technical Data:
- Wiring Diagrams: Detailed schematics for electrical systems.
- Torque Specifications: Essential values for tightening fasteners to prevent damage or failure.
- Handwritten Revision Records: Insights into factory updates and changes during the production run.
This detailed technical information is invaluable for ensuring correct assembly and maintaining the integrity of the vehicle.
4. Usage Notes
This manual is a reproduction of an original factory document. It was initially created for internal factory use and was not originally intended for public distribution. As such, some characteristics of the original document are retained in this reprint.
- Print Quality: Similar to original factory assembly manuals, the print may occasionally appear light. This is a characteristic of the source material and not a defect in the reproduction quality.
- Purpose: Primarily intended to assist in disassembling, reassembling, and identifying parts for 1960-1966 GM and Chevrolet trucks.
The manual is designed to be the best available quality reproduction, offering comprehensive information for enthusiasts and professionals alike.
5. Maintenance and Troubleshooting Assistance
While primarily an assembly guide, the detailed illustrations and part identification information within this manual are highly beneficial for maintenance and troubleshooting. By providing exploded views and part group numbers, users can accurately identify components, understand their original configuration, and diagnose issues related to incorrect or missing parts.
The inclusion of wiring diagrams is particularly useful for electrical system diagnostics and repair, aiding in the resolution of common electrical faults.
6. Product Specifications
| Feature | Detail |
|---|---|
| Title | 1960-1966 Chevy/GMC Truck Factory Assembly Instruction Manual |
| Publisher | GM CHEVY CHEVROLET TRUCK PICKUP GMC |
| Publication Date | January 1, 2016 |
| Edition | 2nd |
| Language | English |
| Print Length | 525 pages |
| Item Weight | 2 pounds |
| Format | Paperback |
| Models Covered | 1960-1966 Chevy & GMC Trucks (C10, C20, C30, K10, K20, K30, Panel, Pickup, Suburban) |
7. Support and Guarantee
This manual is offered with a money-back guarantee specifically for the print quality. This ensures that despite being a reproduction of an older factory document, the readability and integrity of the content meet acceptable standards. For any concerns regarding the print quality, please refer to the seller's return policy.
For further assistance or inquiries, please contact the publisher or the retailer from whom the manual was purchased.





