1. Introduction
This manual provides essential information for the proper handling, installation, and maintenance of the Polaris Double Lip Seal, part number 3610105. This genuine OEM component is designed for specific applications within Polaris vehicles. Adhering to these instructions will help ensure optimal performance and longevity of the seal.
For detailed vehicle-specific installation procedures, always refer to your vehicle's official service manual.
2. Product Overview
The Polaris Double Lip Seal (Part No. 3610105) is a critical component designed to prevent leakage of lubricants and ingress of contaminants in rotating shaft applications. Its double-lip design provides enhanced sealing capabilities compared to single-lip seals, offering superior protection against dust, dirt, and moisture while retaining internal fluids.
Image 2.1: Front view of the Polaris Double Lip Seal, showing the outer casing and inner sealing lips. The marking "SKF-19832-USA" is visible on the outer ring, indicating manufacturing details.
Image 2.2: Side profile of the double lip seal, highlighting the two distinct sealing lips and the internal spring mechanism designed to maintain consistent pressure against the shaft.
3. Installation Guidelines
Proper installation is crucial for the effective operation and longevity of the seal. Incorrect installation can lead to premature failure, leakage, and potential damage to associated components. It is highly recommended that installation be performed by a qualified technician.
3.1. Preparation
- Ensure the shaft and housing bore are clean, free from burrs, nicks, or corrosion.
- Inspect the new seal for any visible damage before installation.
- Lightly lubricate the seal lips and the shaft with the same lubricant used in the application to aid installation and prevent initial dry running.
3.2. Installation Steps
- Carefully slide the seal over the shaft, ensuring the sealing lips face the direction of the fluid to be sealed.
- Use a seal installation tool or a suitable driver that contacts the outer metal case of the seal. Avoid striking the rubber lip directly.
- Press the seal squarely into the housing bore until it is fully seated. Ensure it is not cocked or angled.
- Verify that the seal is flush with the housing or seated to the specified depth as per your vehicle's service manual.
Image 3.1: An exploded view diagram illustrating various components of a drive train assembly. Seals, such as the Polaris Double Lip Seal, are typically found in locations where shafts enter or exit housings, preventing fluid leakage and contaminant entry. Refer to your specific vehicle's diagram for exact seal placement.
4. Maintenance
Once installed, the Polaris Double Lip Seal 3610105 is designed for long-term, maintenance-free operation under normal conditions. However, periodic inspection of the sealed area is recommended to detect any signs of wear or leakage.
- Visual Inspection: Regularly check the area around the seal for any signs of fluid leakage or excessive dirt accumulation.
- Environmental Factors: Operating in extremely dusty, muddy, or corrosive environments may accelerate wear. More frequent inspections are advised in such conditions.
- Replacement: If leakage is observed or the seal shows signs of damage (cracking, hardening of rubber), it should be replaced immediately to prevent further damage to the system.
5. Specifications
The following specifications apply to the Polaris Double Lip Seal, Part No. 3610105:
| Attribute | Detail |
|---|---|
| Brand | Polaris |
| Item Model Number | 3610105 |
| OEM Part Number | 3610105 |
| Nominal Seal Dimensions (Inner x Outer) | 2.00 x 2.75 inches |
| Product Dimensions (Overall/Packaging) | 10.16 x 10.16 x 2.54 cm |
| Item Weight | 45.4 g |
| Safety Rating | DOT Certified |
Image 5.1: The Polaris Double Lip Seal positioned next to a ruler, providing a visual reference for its physical dimensions. The ruler shows measurements in both inches and centimeters.
6. Warranty and Support
For information regarding the warranty of your Polaris Double Lip Seal 3610105, please refer to the official Polaris warranty policy provided with your vehicle or component purchase. Warranty terms may vary based on region and product type.
If you require technical assistance, have questions about installation, or need to report a potential issue, please contact Polaris customer support directly. You can typically find contact information on the official Polaris website or through your authorized Polaris dealer.
Always use genuine Polaris parts for replacements to ensure compatibility and maintain product integrity.
