1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your Plumb Pak PP836-35 Flush Lever. This product is designed specifically for use with Kohler toilet tanks and features durable plastic construction. Please read this manual thoroughly before beginning installation to ensure proper function and longevity of the product.
Image 1.1: The Plumb Pak PP836-35 Flush Lever. This image shows the complete flush lever assembly, highlighting its plastic construction and design suitable for Kohler toilet tanks.
2. Safety Information
Please observe the following safety precautions during installation and maintenance:
- Always turn off the water supply to the toilet before performing any work inside the tank.
- Wear appropriate personal protective equipment, such as gloves, if necessary.
- Ensure all connections are secure to prevent leaks.
- Keep small parts away from children to prevent choking hazards.
3. Package Contents
The Plumb Pak PP836-35 Flush Lever package includes:
- 1 x Plumb Pak PP836-35 Flush Lever (Plastic construction, 1-7/8" x 12" arm)
4. Installation Instructions
Follow these steps to install your new Plumb Pak PP836-35 Flush Lever:
- Turn Off Water Supply: Locate the water shut-off valve behind or near the base of the toilet. Turn the valve clockwise until the water supply is completely off.
- Empty Toilet Tank: Flush the toilet to drain most of the water from the tank. Hold the flush handle down until the tank is as empty as possible.
- Remove Old Flush Lever:
- Open the toilet tank lid and set it aside carefully.
- Disconnect the flapper chain or lift rod from the end of the old flush lever arm.
- Unscrew the mounting nut (usually plastic) from the inside of the toilet tank, which secures the old lever. This nut is typically reverse-threaded, so turn it clockwise to loosen.
- Remove the old flush lever from the toilet tank.
- Install New Flush Lever:
- Insert the new Plumb Pak PP836-35 Flush Lever through the hole in the front of the toilet tank.
- From inside the tank, thread the new mounting nut onto the lever shaft. Tighten the nut counter-clockwise (reverse thread) by hand until it is snug. Do not overtighten, as this can crack the tank or the lever.
- Connect Flapper Chain/Rod: Attach the flapper chain or lift rod to the appropriate hole on the end of the new flush lever arm. Ensure there is a slight amount of slack in the chain/rod when the flapper is closed, but not so much that the lever has to be pressed excessively far down to lift the flapper.
- Restore Water Supply and Test:
- Turn the water shut-off valve counter-clockwise to restore the water supply to the toilet.
- Allow the tank to fill completely.
- Test the flush lever several times to ensure the flapper lifts correctly and the toilet flushes properly. Adjust the flapper chain/rod tension if needed.
5. Operation
To operate the Plumb Pak PP836-35 Flush Lever, simply press the handle downwards. This action lifts the flapper inside the toilet tank, allowing water to flow into the bowl and initiate the flush cycle. Release the handle once the flush begins. The flapper will then close, and the tank will refill.
6. Maintenance
Regular maintenance helps ensure the longevity and proper function of your flush lever:
- Cleaning: Clean the exterior of the flush lever with a soft cloth and mild, non-abrasive cleaner. Avoid harsh chemicals that may damage the plastic finish.
- Inspection: Periodically inspect the connection between the lever arm and the flapper chain/rod for wear or corrosion. Ensure the mounting nut inside the tank remains snug.
- Lubrication: No lubrication is typically required for this plastic flush lever.
7. Troubleshooting
If you encounter issues with your flush lever, consider the following common solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Weak or Incomplete Flush | Flapper chain/rod is too long or disconnected. | Adjust the flapper chain/rod to have minimal slack when the flapper is closed. Ensure it is securely attached to the lever arm. |
| Toilet Runs Constantly | Flapper not sealing properly or chain/rod is too short, holding the flapper open slightly. | Check the flapper for debris or damage. Ensure the flapper chain/rod has a small amount of slack so the flapper can fully close. |
| Lever Feels Loose | Mounting nut inside the tank is loose. | Turn off water supply, empty tank, and gently tighten the mounting nut (counter-clockwise) by hand. |
8. Specifications
- Model: PP836-35
- Brand: Plumb Pak
- Manufacturer: Keeney Manufacturing
- Compatibility: Designed for Kohler toilets
- Material: Plastic
- Dimensions (Arm): 1-7/8" x 12"
- Item Weight: 1.12 ounces
- Color: No Color (typically white or chrome-like plastic)
- Special Features: Easy to Install
9. Warranty and Support
For warranty information or technical support regarding your Plumb Pak PP836-35 Flush Lever, please contact Keeney Manufacturing, the product manufacturer. Refer to the product packaging or the manufacturer's official website for the most current contact details and warranty terms.
Manufacturer: Keeney Manufacturing
Website: www.keeneymfg.com