1. Introduction
This manual provides essential instructions for the safe installation, operation, and maintenance of the RAMSET Ram 30-30 Swing Gate Operator. This robust operator is designed for continuous duty, capable of moving gates up to 20 feet in length and weighing up to 3000 lbs. Please read this manual thoroughly before installation and operation to ensure proper function and safety.
2. Safety Information
WARNING: Improper installation or use can cause serious injury or death. Always follow all safety precautions and instructions.
- Ensure all electrical connections are made by a qualified electrician and comply with local codes.
- Disconnect power before performing any service or maintenance.
- Keep hands and clothing clear of moving parts.
- Do not allow children to play near the gate operator or its controls.
- Install appropriate safety devices such as photo-eyes or loop detectors to prevent entrapment.
- The emergency release mechanism should be accessible and understood by all users.
3. Setup and Installation
The Ram 30-30 operator requires careful installation to ensure optimal performance and safety.
3.1 Mounting the Operator
The operator chassis is constructed with 1/4" steel metal and finished with gold/zinc plating for corrosion inhibition. Mount the unit on a stable, level surface using appropriate hardware (not included). Ensure the operator is positioned correctly relative to the gate's pivot point to allow for smooth swing operation.
Figure 1: Example mounting of the Ram 30-30 operator.
3.2 Electrical Connections
The operator requires a 120 VAC power input. The electric motor is a continuous duty 3/4 hp, 120 VAC unit. Connect power according to local electrical codes. The unit includes an On/Off switch and two outlets for accessories.
- Ensure main power is OFF before making any connections.
- Connect the 120 VAC power supply to the designated terminals on the control board.
- Connect any desired accessories (e.g., keypads, photo-eyes) to the appropriate terminals.
- Verify all connections are secure and insulated.
3.3 Limit Switch Adjustment
The gate stops are controlled by limit switches. Adjust these switches to define the fully open and fully closed positions of the gate. Refer to the control board manual for specific adjustment procedures.
4. Operating Instructions
The Ram 30-30 operator features an intelligent control board for reliable gate operation.
4.1 Basic Operation
- Activate the gate using a remote control, keypad, or other access device.
- The gate will open to its programmed limit switch position.
- The gate can be configured to close automatically after a desired amount of time (0, 5, 10, 15, 30, 45, or 60 seconds).
4.2 Advanced Features
- Integrated Delay: For dual gate installations, an integrated delay of 1 second can be set between the master and slave gates during opening or closing.
- RS-485 Communication: The RS-485 multi-node communication interface synchronizes movement between two gates for smooth, coordinated operation.
4.3 Emergency Release
In case of power failure or emergency, the exclusive foot pedal release disengages the gate from the motor, allowing it to be opened manually. Locate and familiarize yourself with this mechanism.
Figure 2: Emergency foot pedal release.
5. Maintenance
Regular maintenance ensures the longevity and reliable operation of your Ram 30-30 gate operator.
- Lubrication: The worm gear box is continuously lubricated in an oil bath. Periodically check for leaks and ensure proper oil levels according to manufacturer guidelines (refer to separate service manual if available).
- Cleaning: Keep the operator cover (polyethylene, high-impact resistance, charcoal gray) clean and free of debris.
- Inspections: Regularly inspect all moving parts, electrical connections, and safety devices for wear, damage, or obstruction.
- Gate Hardware: Ensure the gate hinges and rollers are well-maintained and move freely.
6. Troubleshooting
Before contacting technical support, review the following common issues and solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Gate does not move. | No power; Emergency release engaged; Obstruction; Faulty remote/keypad. | Check power supply and On/Off switch; Disengage emergency release; Remove obstruction; Check remote battery or keypad connection. |
| Gate opens partially or closes incorrectly. | Limit switches misadjusted; Obstruction; Low voltage. | Readjust limit switches; Clear obstruction; Verify stable 120 VAC power supply. |
| Motor runs but gate does not move. | Emergency release engaged; Mechanical linkage issue. | Disengage emergency release; Inspect mechanical connections between motor and gate. |
7. Specifications
| Feature | Detail |
|---|---|
| Model | Ram 30-30 |
| Power Input | 120 VAC |
| Electric Motor | 3/4 hp, 120 VAC, 8.5 amp, 1,625 rpm, continuous duty |
| Capacitor | Aerovox 65 uf; 240V. 50 / 60 hertz protected S 10,000 AFC |
| Cycles | Continuous |
| On/Off Switch | 120 VAC and two outlets |
| Max Gate Size & Weight | 20' @ 3000 lbs |
| Gate Traveling Speed | Approximately 14" per 90 degrees |
| Reduction | Worm gear box, continuously lubricated in oil bath |
| Chassis | 1/4" steel metal, gold/zinc plated |
| Gate Stops | Limit switches |
| Cover | Polyethylene, high-impact resistance, charcoal gray |
| Emergency Release | Exclusive foot pedal release |
| Control Board | Intelligent control board |
| Manufacturer | Ramset |
8. Warranty and Support
Warranty information for the RAMSET Ram 30-30 Swing Gate Operator is typically provided with the product packaging or can be obtained directly from the manufacturer. Please retain your proof of purchase for warranty claims.
For technical support, service, or to inquire about replacement parts, please contact Ramset customer service. Contact details are usually available on the manufacturer's official website or product documentation.
