1. Introduction
This instruction manual provides essential information for the proper installation and use of the Cycle Visions Pulley Adapter, model CV-2002 (part number 1201-0055). This adapter is designed to facilitate the use of late model 1-1/8 inch pulleys on early style motorcycle wheels, specifically for Harley-Davidson models from 1984 to 1999. Please read this manual thoroughly before proceeding with installation.
2. Product Overview
The Cycle Visions Pulley Adapter is a precision-engineered component designed to ensure correct pulley alignment and spacing. Key features include:
- Material: Constructed from high-grade 6061 T6 aluminum for durability and strength.
- Finish: Features a machined finish for precise tolerances.
- Design: All spacers and adapters are flanged to ensure perfect alignment during installation.
- Thickness: Provides a 0.075 inch (approximately 1.9 mm) spacing.
- Application: Specifically designed to allow the use of late model 1-1/8 inch pulleys on early style wheels.
- Origin: Proudly made in the USA.
Figure 1: The Cycle Visions Pulley Adapter. This image displays the Cycle Visions Pulley Adapter. It is a circular, metallic component with a brushed finish, featuring a larger central opening and five evenly spaced smaller holes around the perimeter for bolts. The adapter is designed to provide spacing for motorcycle pulley installations.
3. Setup and Installation
The Pulley Adapter is intended for use in motorcycle wheel and pulley assemblies to achieve correct spacing and alignment. Professional installation is recommended.
Important Considerations:
- Bolt Length: Installation of this adapter may require the use of longer bolts than originally fitted. Ensure all bolts have adequate thread engagement after adapter installation.
- Hub Compatibility: This adapter is designed to work specifically on hubs with a 0.187 inch flange height. Verify your hub's flange height before installation to ensure compatibility.
- Alignment: The flanged design aids in perfect alignment. Ensure the adapter seats correctly and flush against the hub and pulley surfaces.
- Clearance: After installation, always check for proper belt or chain clearance to the tire and other components.
4. Operating Instructions
The Cycle Visions Pulley Adapter is a static component designed to provide correct spacing within your motorcycle's drive system. It does not have operational controls or functions. Once correctly installed, its purpose is to maintain proper alignment and clearance for the pulley.
5. Maintenance
As a static component, the Pulley Adapter requires minimal maintenance. Periodically inspect the adapter and surrounding components during routine motorcycle maintenance for any signs of wear, damage, or loosening. Ensure all associated fasteners remain torqued to manufacturer specifications.
6. Troubleshooting
If you encounter issues during installation or after, consider the following:
- Fitment Issues: In some cases, minor modifications such as light grinding may be necessary to achieve optimal fitment, particularly with older or customized components. Proceed with caution and ensure any modifications do not compromise the structural integrity of the adapter or mating parts.
- Clearance Problems: If the belt or chain still touches the tire or other components after installation, re-verify all measurements and ensure the correct adapter thickness has been used. Consult a professional mechanic if issues persist.
- Loose Components: Ensure all bolts are properly tightened to the motorcycle manufacturer's recommended torque specifications. Loose components can lead to misalignment and potential failure.
If you are unsure about any aspect of the installation or troubleshooting, it is highly recommended to seek assistance from a qualified motorcycle mechanic.
7. Specifications
| Brand | Cycle Visions |
| Model Name | The Correct Rear Wheel Pulley/Sprocket A (CV-2002) |
| Item Model Number | 1201-0055 |
| Manufacturer Part Number | 1201-0055 |
| ASIN | B000GTWDDM |
| Item Weight | 3.2 ounces |
| Package Dimensions | 11.81 x 11.81 x 11.81 inches |
| Thickness | 0.075 inches |
| Material | 6061 T6 Aluminum |
| Date First Available | January 30, 2007 |
8. Warranty and Support
For specific warranty information regarding your Cycle Visions Pulley Adapter, please refer to the documentation provided with your purchase or contact Cycle Visions directly through their official website or customer service channels. For technical support or installation inquiries, it is recommended to consult with a certified motorcycle mechanic or contact Cycle Visions customer support.
