1. Product Overview
The Dorman 03680 C.V. Joint Boot Kit is a direct replacement solution designed to repair the Constant Velocity (CV) joint on specified vehicles without the need to remove the entire joint. This kit is engineered with quality components to ensure reliable performance and a long service life, addressing common issues like wear-related failures.
What's in the Box:
- Dorman - CV JOINT BOOTS
- Necessary hardware for installation (e.g., clamps, adhesive, grease)
2. Safety Information
Always prioritize safety when working on vehicles. Failure to follow proper safety procedures can result in serious injury or damage to the vehicle.
- Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and closed-toe shoes.
- Ensure the vehicle is securely supported on jack stands before beginning any work. Never rely solely on a jack.
- Disconnect the vehicle's battery to prevent accidental electrical discharge.
- Work in a well-ventilated area.
- Refer to your vehicle's service manual for specific procedures and torque specifications.
- Keep all tools and components organized to prevent tripping hazards or misplacement.
3. Installation Instructions
This section outlines the general steps for installing the Dorman 03680 C.V. Joint Boot Kit. For detailed visual guidance, please refer to the embedded videos.
3.1. Preparation
- Lift and secure the vehicle safely.
- Remove the wheel and any components obstructing access to the CV joint.
- Carefully remove the old, damaged CV boot and clamps.
- Clean the CV joint thoroughly to remove old grease, dirt, and debris. Inspect the joint for any damage; if the joint itself is damaged, a boot replacement alone may not be sufficient.
3.2. Boot Assembly and Installation
- Unpack the new Dorman Loc Boot kit.
- If necessary, trim any excess rubber from the boot to ensure a proper fit for your specific application.
- Apply the provided adhesive to one side of the boot's locking channel. Quickly and securely lock the boot halves together. Allow at least 2 minutes for the adhesive to cure.
- While the boot adhesive is curing, apply the supplied CV joint grease into the CV joint, ensuring even distribution.
- Install the assembled boot around the axle. Apply adhesive to the other side of the boot's locking channel and connect it, waiting another 2 minutes for curing.
- Pull the boot completely onto the joint, ensuring it sits correctly and any tabs or steps are cleared for a proper fit.
- Attach both supplied clamps firmly to secure the boot to the axle and the CV joint.
3.3. Post-Installation
- Reinstall any removed components and the wheel.
- Lower the vehicle safely.
- Perform a test drive to ensure proper function and check for any unusual noises or vibrations.
3.4. Installation Videos
4. Operating Instructions
Once installed, the CV joint boot protects the CV joint from contaminants and retains lubricating grease, allowing the constant velocity joint to operate smoothly and efficiently. No specific operating instructions are required beyond ensuring proper installation and regular maintenance.
A properly installed CV boot ensures the CV joint can transmit power effectively to the wheels, especially during turns and suspension travel, without clicking or popping noises.
5. Maintenance
Regular inspection of your vehicle's CV boots is crucial for longevity and performance.
- Visual Inspection: Periodically check the CV boots for any signs of cracking, tearing, or punctures. Look for grease leaking from the boots, which indicates a breach.
- Early Detection: Address any boot damage promptly. A small tear can quickly lead to joint failure if dirt and moisture enter and grease escapes.
- Cleaning: Keep the area around the CV boots clean from excessive dirt or road grime, which can accelerate wear.
6. Troubleshooting
If you experience issues after installing the CV Joint Boot Kit, consider the following:
- Clicking or Popping Noises: If clicking or popping sounds occur during turns, especially from the front wheels, it often indicates a worn or damaged CV joint. While a new boot can protect a healthy joint, it cannot repair an already damaged one. Ensure the joint was thoroughly inspected before boot replacement.
- Grease Leakage: Check that the boot clamps are securely tightened and the boot is properly seated on both the axle and the joint. Improper sealing can lead to grease loss.
- Boot Separation: If the boot halves separate, the adhesive may not have cured properly, or the surfaces were not clean during application. Re-clean, reapply adhesive, and ensure proper locking.
If troubleshooting steps do not resolve the issue, professional automotive assistance is recommended.
7. Specifications
| Feature | Detail |
|---|---|
| Brand | Dorman |
| Model | 03680 |
| Item Weight | 8 ounces |
| Product Dimensions | 7.9 x 4.4 x 4.2 inches |
| Manufacturer Part Number | 03680 |
| OEM Part Numbers | 1032446; 1038020; 2470; 61002; 626080; 72001; PBT280B |
| Material | Quality components (typically durable rubber/polyurethane) |
| Fitment | Direct replacement for specified vehicles (verify with vehicle make/model/trim) |
8. Warranty and Support
Dorman Products stands behind the quality of its parts. For specific warranty information regarding the 03680 C.V. Joint Boot Kit, please refer to the packaging or visit the official Dorman Products website.
If you require technical assistance or have questions about installation, the Dorman Technical Support team is available to help. You can typically find contact information on the product packaging or through the Dorman Products website.
For more information, visit the Dorman Store on Amazon.
