1. Introduction to the Vega 2000 Airbrush
The Badger Air-Brush Co. Thayer & Chandler T63 Vega 2000 is a high-volume, dual-action, internal mix, siphon feed airbrush designed for a wide range of applications. Its streamlined design and anti-clogging cut-away handle enhance comfort and ease of use. This airbrush is engineered for easy maintenance, featuring quickly changeable parts and self-centering, self-sealing fluid tips.
The T63 Complete Airbrush Set includes the Vega 2000 airbrush with three tip/needle/air cap sizes, an attachable jar, two additional mixing jars, a 1/4 ounce color cup, a braided air hose with varying air source fitting, a wrench, a protective cap, and this instruction manual.
The Vega 2000 is suitable for spraying various mediums, including inks, dyes, watercolors, properly reduced acrylics, enamels, lacquers, glazes, latex, Air-Opaque, Air-Tex, SpectraTex, MODELflex, and TotallyTattoo colors. Its versatility makes it ideal for hobbies, crafts, sign painting, taxidermy, automotive painting, and body art.

Figure 1: The Badger Air-Brush Co. Thayer & Chandler T63 Vega 2000 Airbrush. This image shows the main airbrush unit with its chrome body and red handle, highlighting the streamlined design.
2. Setup and Assembly
Before first use, ensure all components are present and free from damage. The T63 kit provides everything needed for initial setup.
2.1 Kit Contents
- Vega 2000 Airbrush body
- Three fluid tips/needles/air caps (Sizes: #1 = 0.5mm, #3 = 0.75mm, #5 = 1.0mm)
- Attachable jar
- Two additional mixing jars
- 1/4 ounce color cup
- Braided air hose with varying air source fitting
- Wrench
- Protective cap

Figure 2: Complete kit components for the Badger Air-Brush Co. Thayer & Chandler T63 Vega 2000 Airbrush. This image displays the airbrush alongside its accessories, including multiple jars, an air hose, and various tips.
2.2 Initial Assembly Steps
- Select Tip Size: Choose the appropriate fluid tip, needle, and air cap combination for your desired spray pattern. The kit includes three sizes: #1 (0.5mm) for fine detail, #3 (0.75mm) for general purpose, and #5 (1.0mm) for broader coverage.
- Install Tip and Needle: Carefully insert the chosen needle into the airbrush body from the rear. Screw the corresponding fluid tip onto the front of the airbrush, ensuring it is snug but not overtightened. Attach the air cap over the fluid tip.
- Attach Color Reservoir: Depending on your application, attach either the 1/4 ounce color cup or one of the mixing jars to the siphon feed connection on the underside of the airbrush. Ensure a secure fit to prevent leaks.
- Connect Air Hose: Connect one end of the braided air hose to the air source fitting on the airbrush. Connect the other end to your air compressor or regulated air source. Ensure all connections are tight to prevent air leaks.
- Air Source Preparation: Ensure your air compressor is set to the recommended operating pressure for airbrushing (typically between 15-30 PSI, adjust as needed for paint consistency and desired effect).
Important Safety Note:
- Always work in a well-ventilated area.
- Wear appropriate personal protective equipment, including a respirator mask and safety glasses, especially when spraying paints and solvents.
- Refer to the safety data sheets (SDS) for any materials you are spraying.
3. Operating the Vega 2000 Airbrush
The Vega 2000 is a dual-action airbrush, meaning air and fluid flow are controlled independently by a single trigger.
3.1 Preparing Your Medium
Proper paint consistency is crucial for optimal airbrush performance. Most airbrush-ready paints are pre-thinned. If using thicker mediums, thin them according to the manufacturer's instructions to a milk-like consistency. Strain paints to remove any particles that could clog the airbrush.
3.2 Basic Spraying Technique
- Load Paint: Pour your prepared medium into the attached color cup or jar.
- Initiate Airflow: Press down on the trigger to start the airflow.
- Control Fluid Flow: While maintaining airflow, pull the trigger back to begin spraying paint. The further back you pull, the more paint will be released.
- Practice: Practice on scrap material to get a feel for the airbrush's response to trigger movements. Adjust air pressure and paint consistency as needed to achieve the desired spray pattern.
- Distance and Speed: Maintain a consistent distance from your work surface. Moving closer creates a finer line, while moving further away creates a broader, softer spray. Adjust your hand speed to control paint coverage.
- Stopping: To stop spraying, release the trigger forward to cut off the paint flow, then release the trigger upwards to stop the airflow. Always stop paint flow before stopping airflow to prevent paint from drying in the tip.
3.3 Adjusting Spray Characteristics
- Fine Lines: Use the #1 (0.5mm) tip, lower air pressure, and hold the airbrush closer to the surface.
- Broad Coverage: Use the #5 (1.0mm) tip, higher air pressure, and hold the airbrush further from the surface.
- Trigger Tension: The Vega 2000 features a spring adjuster (T612) to customize lever tension, allowing for a personalized feel and control over the trigger's resistance.
4. Cleaning and Maintenance
Regular and thorough cleaning is essential for the longevity and optimal performance of your Vega 2000 airbrush. The design facilitates easy disassembly for maintenance.
4.1 Quick Cleaning (Between Color Changes)
- Empty any remaining paint from the color cup/jar.
- Add a small amount of appropriate cleaner (water for acrylics, solvent for enamels/lacquers) to the cup/jar.
- Spray the cleaner through the airbrush onto a paper towel or into a cleaning pot until the spray runs clear.
- Use a cotton swab or brush to clean the inside of the color cup/jar.
4.2 Thorough Cleaning (After Each Session)
- Perform a quick clean as described above.
- Disassemble: Unscrew the air cap and fluid tip. Carefully remove the needle by pulling it straight back from the rear of the airbrush. The rocker lever is attached to the needle tube for easy disassembly, preventing loose parts.
- Clean Components:
- Soak the fluid tip, air cap, and needle in the appropriate cleaner.
- Use a specialized airbrush cleaning brush to clean the inside of the fluid tip and the airbrush body's fluid passage.
- Wipe the needle clean with a soft cloth dampened with cleaner. Be careful not to bend the tip of the needle.
- Reassemble: Once all parts are clean and dry, carefully reassemble the airbrush in reverse order of disassembly. Ensure the needle slides smoothly and the fluid tip is securely, but not overly, tightened.
- Lubrication: Apply a tiny drop of airbrush-specific lubricant to the needle packing and trigger mechanism periodically to ensure smooth operation.
Caution:
- Never use metal tools to clean the fluid tip or nozzle, as this can cause damage.
- Avoid soaking the entire airbrush body in solvents, as this can damage internal seals.
5. Troubleshooting Common Issues
Most airbrush issues can be resolved with proper cleaning and adjustment.
| Problem | Possible Cause | Solution |
|---|---|---|
| No paint flow or sputtering | Clogged fluid tip/nozzle, dried paint in airbrush, bent needle tip, insufficient air pressure, paint too thick. | Thoroughly clean the airbrush. Check needle for bends. Increase air pressure. Thin paint. |
| Air bubbles in color cup/jar | Loose fluid tip, damaged fluid tip, clogged air cap, bent needle. | Tighten fluid tip. Inspect and replace damaged parts. Clean air cap. Check needle. |
| Inconsistent spray pattern | Partially clogged fluid tip/air cap, paint consistency issues, fluctuating air pressure. | Clean fluid tip and air cap. Adjust paint thinning. Ensure consistent air pressure from compressor. |
| Paint leaks from front of airbrush | Loose fluid tip, damaged fluid tip, worn needle packing. | Tighten fluid tip. Inspect and replace damaged fluid tip. Replace needle packing if worn. |
| Trigger sticks or is stiff | Dried paint in trigger mechanism, lack of lubrication, bent needle. | Clean trigger area. Apply airbrush lubricant. Check needle for straightness. |
6. Product Specifications
| Feature | Detail |
|---|---|
| Model Number | T63 (Vega 2000) |
| Airbrush Type | Dual-action, Internal Mix, Siphon Feed |
| Fluid Tip Sizes Included | #1 (0.5mm), #3 (0.75mm), #5 (1.0mm) |
| Product Dimensions | 9.75 x 9 x 2 inches |
| Item Weight | 1.15 pounds |
| Manufacturer | Badger Air-Brush Co. |
| Key Features | Anti-clogging cut-away handle, easy maintenance, self-centering/self-sealing fluid tips, attached rocker lever, spring adjuster for lever tension. |
7. Warranty and Support
For specific warranty information regarding your Badger Air-Brush Co. Thayer & Chandler T63 Vega 2000 Airbrush, please refer to the documentation included with your purchase or contact Badger Air-Brush Co. directly. Warranty terms and conditions may vary.
For technical support, replacement parts, or further assistance, please visit the official Badger Air-Brush Co. website or contact their customer service department. You can often find additional resources and FAQs on their brand store page:
Visit the Badger Store on Amazon
Always ensure you are using genuine Badger replacement parts to maintain the performance and integrity of your airbrush.





