JET 1-Ton Heavy-Duty Manual Trolley (Model 1-PT) User Manual

1. Introduction

This manual provides essential instructions for the safe and effective use, installation, and maintenance of your JET 1-Ton Heavy-Duty Manual Trolley, Model 1-PT. Please read this manual thoroughly before operation to ensure proper handling and to prevent injury or damage.

The JET PT Series Manual Trolleys are designed for material handling applications, offering smooth movement on various beam types. This model is constructed from heavy-gauge steel for durability and features large steel wheels with lubricated ball bearings for efficient operation.

Safety Information

WARNING: Failure to follow these safety instructions may result in serious injury or death.

• Always inspect the trolley and beam before each use.
• Do not exceed the rated capacity of 1 ton (2000 lbs).
• Ensure the trolley is correctly installed on a suitable beam (wide-flange H-beams, standard I-beams, or curved track).
• Verify all fasteners are securely tightened.
• Keep hands and clothing clear of moving parts.
• Do not operate the trolley if any part is damaged or malfunctioning.
• This product conforms to OSHA Regulations, ANSI / ASME B30.11 and B30.17 standards.

2. Setup and Installation

The JET 1-Ton Manual Trolley is designed for easy adjustment to various beam widths. Installation typically requires two persons due to the weight and size of the unit.

Components

• Trolley assembly
• Spacer washers (included for beam width adjustment)

Installation Steps

1. Prepare the Beam: Ensure the overhead beam is structurally sound, clean, and free from obstructions.
2. Adjust Trolley Width: The trolley is adjustable to fit wide-flange H-beams, standard I-beams, or curved tracks. Use the included spacer washers to achieve the correct fit for your beam. The wheels should make full contact with the beam flange.
3. Position the Trolley: With assistance, carefully lift the trolley and place it onto the beam. Ensure the bumper guards are positioned correctly.
4. Secure Fasteners: Tighten all nuts and bolts securely. Double-check all connections to ensure stability.
5. Initial Test: Before attaching any load, manually push the trolley along the beam to ensure smooth movement and proper fit.

Figure 1: JET 1-Ton Heavy-Duty Manual Trolley (Model 1-PT) showing its main components.

Figure 2: A JET Manual Trolley installed on an I-beam, demonstrating proper placement.

3. Operating Instructions

The JET 1-Ton Manual Trolley is designed for straightforward operation. Always prioritize safety during use.

Before Each Use

• Visually inspect the trolley for any signs of wear, damage, or loose components.
• Ensure the beam is clear of obstacles and that the trolley can move freely along its entire path.
• Confirm the load to be lifted does not exceed the trolley's 1-ton capacity.

Loading and Movement

1. Attach Load: Securely attach your hoist or lifting device to the trolley's lower attachment point. Ensure the load is balanced.
2. Lift Load: Use your hoist to lift the load clear of the ground.
3. Move Trolley: Gently push or pull the load to move the trolley along the beam. Avoid sudden jerks or excessive force. The hardened large steel wheels and thicker double-sealed lubricated ball bearings are designed for smooth movement.
4. Position Load: Guide the load to its desired destination.
5. Lower Load: Once positioned, carefully lower the load using your hoist.

Important: The built-in bumper guards on the side plates are designed to increase safety and extend the trolley's life by preventing direct impact with beam ends or other trolleys.

4. Maintenance

Regular maintenance ensures the longevity and safe operation of your JET Manual Trolley.

Routine Checks

• Visual Inspection: Periodically inspect the trolley for any signs of wear, cracks, deformation, or corrosion on the steel frame, wheels, and bumper guards.
• Fastener Tightness: Check all nuts, bolts, and pins for tightness. Re-tighten as necessary.
• Wheel Condition: Ensure wheels rotate freely and smoothly. Check for excessive wear or damage to the wheel treads.
• Bearing Lubrication: The ball bearings are double-sealed and lubricated for life under normal operating conditions. However, in harsh environments or after extended use, a light application of a suitable wet lubricant (e.g., Castrol wet lubricant) to the wheel axles may be beneficial.
• Beam Condition: Regularly inspect the beam for any damage, debris, or irregularities that could impede trolley movement.

Cleaning and Storage

• Clean the trolley periodically to remove dirt, dust, and debris.
• Store the trolley in a dry environment when not in use to prevent rust and corrosion. The powder coat finish provides protection, but proper storage is still recommended.

5. Troubleshooting

This section addresses common issues you might encounter with your JET Manual Trolley.

If you encounter issues not listed here or if solutions do not resolve the problem, contact JET customer support.

6. Specifications

7. Warranty Information

The JET 1-Ton Heavy-Duty Manual Trolley (Model 1-PT) comes with a 2-Year Warranty.

For detailed warranty terms and conditions, please refer to the official JET warranty documentation or contact JET customer support.

Figure 3: JET 2-Year Warranty Badge.

8. Customer Support

For technical assistance, parts, or warranty claims, please contact JET customer support.

Visit the official JET website for the most up-to-date contact information and support resources: JET Official Store