Introduction
This manual provides essential information for the proper use, installation, and maintenance of the Breeze TB300 Standard T-Bolt Clamp. Designed for reliable and heavy-duty hose and tubing connections, this clamp ensures secure fastening in various applications. Please read this manual thoroughly before installation and operation to ensure safety and optimal performance.
Product Overview and Features
Figure 1: Breeze TB300 Standard T-Bolt Clamp. This image shows the stainless steel band and the T-bolt mechanism with its nut, designed for secure and adjustable clamping.
The Breeze TB300 T-Bolt Clamp is engineered for high-strength applications, providing a robust solution for sealing hose and ducting connections. Key features include:
- Band Material and Width: Features a 3/4" (19mm) wide band constructed from 300 Series Stainless Steel, offering excellent corrosion resistance and durability.
- Bolt and Trunnion: Equipped with a plated carbon steel bolt for high strength and a one-piece stainless steel trunnion, ensuring reliable tightening and longevity.
- Standards Compliance: Meets or exceeds SAE Spec. J1508 for T-Bolt clamps, indicating adherence to industry performance and quality standards.
- Construction: Boasts superior welded construction for enhanced structural integrity and includes a floating bridge liner to prevent hose damage during tightening.
- Application: Provides a reliable, heavy-duty method for assembling various hose, ducting, and tubing connections, suitable for demanding environments.
Specifications
| Attribute | Detail |
|---|---|
| Model Number | TB-300 |
| Brand | Breeze |
| Effective Diameter Range | 3" - 3.31" (76.2mm - 84.1mm) |
| Band Width | 3/4" (19mm) |
| Band Material | 300 Series Stainless Steel |
| Bolt Material | Plated Carbon Steel |
| Trunnion Material | One-Piece Stainless Steel |
| Item Weight | 3.04 ounces |
| Color | Silver |
| Style | Heavy Duty |
| Compliance | Meets or exceeds SAE Spec. J1508 |
Setup and Installation
Proper installation is crucial for the performance and longevity of the T-Bolt clamp. Follow these general guidelines:
- Preparation: Ensure the hose or tubing and the connection point are clean and free from debris or lubricants that could affect grip.
- Positioning: Slide the T-Bolt clamp over the hose or tubing, positioning it correctly over the connection point. Ensure the floating bridge liner is aligned to protect the hose.
- Initial Tightening: Hand-tighten the nut on the T-bolt until the clamp is snug around the connection.
- Final Tightening: Using an appropriate wrench, gradually tighten the nut. Apply even pressure to ensure uniform clamping force around the circumference. Do not overtighten, as this can damage the hose or the clamp. Refer to the hose manufacturer's recommended torque specifications if available.
- Verification: After tightening, visually inspect the connection to ensure the hose is securely seated and there are no gaps or bulges.
For specific applications, consult relevant industry standards or professional guidance.
Operating Instructions
The Breeze TB300 T-Bolt Clamp is a passive fastening device. Once properly installed, its operation involves maintaining the secure connection. No active "operation" is required beyond initial installation and periodic checks.
- Function: The clamp's primary function is to create a tight, leak-proof seal between a hose/tubing and a fitting or pipe.
- Environmental Considerations: Ensure the clamp's material (300 Series Stainless Steel band, plated carbon steel bolt) is suitable for the operating environment's temperature, pressure, and chemical exposure.
- Pressure Rating: The clamp itself does not have a pressure rating; its effectiveness depends on the hose, fitting, and the integrity of the assembled connection.
Maintenance
Regular maintenance ensures the longevity and continued performance of your Breeze TB300 T-Bolt Clamp.
- Periodic Inspection: Regularly inspect the clamp for any signs of corrosion, deformation, cracks, or loosening. Pay close attention to the band, bolt, and trunnion.
- Tightness Check: Over time, vibrations or material settling can cause clamps to loosen. Periodically check the tightness of the T-bolt nut and retighten if necessary, adhering to appropriate torque specifications.
- Cleaning: If operating in a dirty or corrosive environment, clean the clamp periodically to remove accumulated dirt or corrosive agents. Use a mild cleaner and rinse thoroughly.
- Replacement: If any part of the clamp shows significant wear, damage, or corrosion that could compromise its integrity, replace the clamp immediately. Do not attempt to repair damaged clamps.
Troubleshooting
This section addresses common issues that may arise with T-Bolt clamps.
| Problem | Possible Cause | Solution |
|---|---|---|
| Leakage at Connection | Insufficient tightening; incorrect clamp size; damaged hose/fitting; improper installation. | Check and retighten the clamp to recommended torque; ensure correct clamp size for hose/fitting diameter; inspect hose/fitting for damage and replace if necessary; re-install clamp correctly. |
| Clamp Loosening Over Time | Vibration; material creep in hose; initial undertightening. | Periodically check and retighten the clamp. Consider using a locking nut or thread locker if vibration is severe and permissible for the application. |
| Clamp Damage (Bent Band, Stripped Bolt) | Overtightening; impact damage; incorrect tool usage. | Replace the damaged clamp. Always use appropriate tools and avoid excessive force during tightening. |
| Corrosion on Clamp | Exposure to harsh chemicals or environments not suitable for materials. | Ensure the clamp's material (300 Series Stainless Steel band, plated carbon steel bolt) is compatible with the environment. Clean regularly. Replace if corrosion compromises structural integrity. |
Warranty and Support
Specific warranty information for the Breeze TB300 Standard T-Bolt Clamp is not provided in this manual. For details regarding product warranty, technical support, or replacement parts, please contact Breeze directly or the authorized distributor from whom the product was purchased.
Manufacturer Contact: For the most up-to-date contact information, please visit the official Breeze website or refer to your purchase documentation.
Online Resources: You may find additional product information and support on the product's Amazon page or the manufacturer's official website.
