TurboTorch TX504 Extreme Self-Lighting Hand Torch
User Manual
Product Overview
The TurboTorch 0386-1293 TX504 Extreme Self-Lighting Hand Torch is engineered for high-capacity applications, particularly in HVAC. This robust tool features quick-disconnect couplings between the handle and tips, allowing for efficient tip changes. It is designed for use with MAPP or Propane 1 LB disposable cylinders, offering both extreme durability and performance.
Figure 1: TurboTorch TX504 Extreme Self-Lighting Hand Torch, showing the handle, torch head, and connection point.
Important Safety Information
Read and understand all safety warnings and instructions before operating this torch. Failure to follow these instructions may result in fire, explosion, electric shock, or serious injury.
- Always operate in a well-ventilated area to prevent accumulation of hazardous fumes.
- Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and protective clothing.
- Ensure the torch is securely attached to the fuel cylinder before use.
- Check for gas leaks using a leak detection solution before ignition. Never use an open flame to check for leaks.
- Keep flammable materials and liquids away from the work area.
- Do not point the torch flame at yourself or others.
- Allow the torch and workpiece to cool completely before handling or storing.
- Store fuel cylinders in a cool, dry, well-ventilated area, away from direct sunlight and heat sources.
- This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm (Proposition 65 warning).
What's in the Box
Upon unpacking, verify that all components are present:
- TurboTorch TX504 Hand Torch
Note: Fuel cylinders are sold separately.
Setup Instructions
- Attach Fuel Cylinder: Ensure the torch valve is fully closed. Align the torch connection with the fuel cylinder valve and thread it on clockwise until hand-tight. Do not overtighten.
- Check for Leaks: Apply a leak detection solution (soapy water) to all connections. If bubbles appear, tighten the connection. If bubbles persist, disconnect and re-examine the threads for damage. Do not use the torch if a leak is detected.
- Select Tip (if applicable): The TX504 features quick-disconnect couplings. If changing tips, ensure the new tip is securely seated and locked into place.
Operating Instructions
- Ignition: Slowly open the fuel valve on the torch. Point the torch away from yourself and any flammable materials. Press the ignition trigger firmly. The torch should self-ignite. If it does not ignite immediately, close the valve, wait a few seconds, and repeat the process.
- Flame Adjustment: Once ignited, adjust the flame intensity by rotating the fuel valve knob. Turn clockwise to decrease flame size and counter-clockwise to increase. Aim for a stable, blue inner cone for optimal heating.
- Continuous Flame (Optional): Some models may have a flame lock button. To engage, press the ignition trigger and then push the lock button. To disengage, press the trigger again.
- Shutting Down: When finished, close the fuel valve completely by turning it clockwise until snug. The flame will extinguish. Allow the torch to cool down before disconnecting the fuel cylinder or storing.
Figure 2: Proper use of the TurboTorch TX504 for soldering applications.
Maintenance
- Cleaning: Keep the torch head and connections clean and free of debris. Use a soft cloth to wipe down the exterior. Do not use abrasive cleaners or solvents.
- Tip Inspection: Regularly inspect the torch tip for any signs of wear, damage, or blockages. Replace worn or damaged tips immediately to ensure optimal performance and safety.
- Storage: Disconnect the fuel cylinder when the torch is not in use. Store the torch in a clean, dry place, away from extreme temperatures and out of reach of children.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Torch does not ignite. |
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| Weak or inconsistent flame. |
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| Gas leak detected. |
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Specifications
| Feature | Detail |
|---|---|
| Model Number | 0386-1293 |
| Brand | ESAB (TurboTorch) |
| Item Weight | 0.1 Kilograms (approx. 3.52 ounces) |
| Color | Silver |
| Fuel Type | MAPP or Propane (1 LB disposable cylinders) |
| Ignition Type | Self-Lighting |
| Features | Quick disconnect couplings, designed for HVAC |
Figure 3: Excerpt from TurboTorch catalog showing various models, tips, and accessories, including the TX504.
Warranty and Support
The TurboTorch TX504 Extreme Self-Lighting Hand Torch comes with a 3-year warranty, covering defects in materials and workmanship under normal use.
For warranty claims, technical assistance, or to purchase replacement parts, please contact ESAB customer support:
- Website: www.esab.com
- Phone: Refer to the ESAB website for regional contact numbers.
Please have your product model number (0386-1293) and purchase date available when contacting support.
