Introduction
This guide provides comprehensive instructions for rebuilding Holley carburetors. It covers the process of disassembling, selecting new parts, rebuilding, and calibrating all major Holley models. The manual is designed to assist in achieving optimal carburetor operation for specific engine types and applications.
Authored by veteran engine-building expert Mike Mavrigian, this manual details each critical stage of the rebuilding process. It includes information on carburetor identification, idle, mid-range, and high-speed circuit operation, necessary specialty tools, and available replacement parts. The guide emphasizes the importance of replacing gaskets, worn components, and jets to suit prevailing weather/altitude conditions or different engine configurations.
The step-by-step format illustrates cleaning sensitive components and installing various parts, such as idle screws, idle air jets, primary/secondary main jets, accelerator pumps, emulsion tubes, and float bowls. It also provides techniques for precise assembly to ensure a smooth-running engine.
Holley carburetors, including the Double Pumper, universal 600-cfm 1850 models, the Dominator, and the Avenger, are widely recognized in the high-performance engine market. This rebuilding guide aims to demystify their operation, components, and procedures, enabling owners to achieve exceptional acceleration, quick response, and superior fuel economy. Advanced tuning and modification techniques are also discussed for those seeking further optimization.
Carburetor Identification
Proper identification of your Holley carburetor model is the first step in any rebuilding process. This manual covers various models, including the legendary Double Pumper, the universal 600-cfm 1850 models, the Dominator, and the Avenger. Understanding your specific model ensures correct part selection and adherence to appropriate rebuilding procedures.

Image: Front cover of the instruction manual, illustrating the subject of Holley carburetor rebuilding.
Disassembly Procedures
The disassembly process requires careful attention to detail to avoid damaging components. Follow the step-by-step instructions to systematically take apart your Holley carburetor. Ensure all small parts are kept organized for reassembly.

Image: Various components of a Holley carburetor after disassembly, arranged for inspection and cleaning.
Component Cleaning
Thorough cleaning of all carburetor components is crucial for proper function. Use appropriate cleaning solutions and tools for sensitive parts. Remove all deposits and debris from passages and surfaces to ensure unrestricted fuel and air flow.
Parts Selection and Installation
Selecting the correct replacement parts is essential for a successful rebuild. This includes gaskets, worn components, and jets. The manual guides you through installing critical parts such as idle screws, idle air jets, primary and secondary main jets, accelerator pumps, emulsion tubes, and float bowls.

Image: A collection of new and used Holley carburetor components, including gaskets, jets, and other small parts, ready for selection and installation.

Image: A close-up view of a hand carefully threading a main jet into its designated port on the carburetor body.

Image: The process of attaching a fuel bowl to the main body of a Holley carburetor, showing alignment and securing mechanisms.
Calibration and Tuning
After reassembly, proper calibration and tuning are necessary for optimal engine performance. This section details the operation of idle, mid-range, and high-speed circuits. Learn the techniques to adjust your carburetor for a smooth-running engine, ensuring correct fuel delivery and air mixture.

Image: A mechanic using a feeler gauge to precisely measure a gap or clearance on a carburetor component, a critical step in calibration.
Product Specifications
| Specification | Detail |
|---|---|
| Publisher | CarTech |
| Publication Date | January 11, 2016 |
| Language | English |
| Print Length | 160 pages |
| ISBN-10 | 161325198X |
| ISBN-13 | 978-1613251980 |
| Item Weight | 1.1 pounds |
| Dimensions | 8.5 x 0.38 x 11 inches |
Support and Resources
For additional support or inquiries regarding this publication, please contact the publisher:
Publisher: CarTech
Website: www.cartechbooks.com
Phone: (651) 277-1252 / (800) 551-4754
For information on other automotive technical books, visit the CarTech website.





