Introduction and Overview
This manual provides detailed, step-by-step instructions for the maintenance, service, and repair of Mitsubishi Galant models manufactured between 1994 and 2010. It covers a wide range of topics to assist both the novice and experienced mechanic in performing various tasks on their vehicle.
The content includes routine maintenance schedules, tune-up procedures, comprehensive engine repair guides, and detailed sections on cooling, heating, and air conditioning systems. Furthermore, it addresses fuel and exhaust systems, emissions control, ignition systems, brakes, suspension, steering, and all electrical systems, complete with wiring diagrams.
Figure 1: Front cover of the Haynes Repair Manual for Mitsubishi Galant (1994-2010). This image displays the manual's cover, featuring a blue Mitsubishi Galant vehicle, indicating the specific model and years covered by the repair guide.
Routine Maintenance
Regular maintenance is crucial for the longevity and optimal performance of your Mitsubishi Galant. This section outlines recommended service intervals and procedures for various components.
Fluid Checks and Changes
- Engine Oil: Check oil level weekly. Change oil and filter every 3,000-5,000 miles or as specified by the manufacturer.
- Coolant: Inspect coolant level and condition every 6 months. Flush and refill system every 2 years or 30,000 miles.
- Brake Fluid: Check level monthly. Replace every 2 years.
- Power Steering Fluid: Check level monthly.
- Transmission Fluid: Check level monthly (automatic) or every 6 months (manual). Refer to specific model instructions for change intervals.
Filter Replacement
- Air Filter: Inspect every 12,000 miles or annually. Replace as needed.
- Fuel Filter: Replace every 30,000 miles or as recommended.
- Cabin Air Filter: Inspect annually. Replace as needed, especially in dusty environments.
Engine Repair and Tune-Up Procedures
This section covers detailed procedures for engine diagnostics, repair, and performance tuning. It includes instructions for spark plug replacement, ignition timing adjustments, and valve clearance checks.
Ignition System Service
- Disconnect the negative battery terminal.
- Remove spark plug wires and spark plugs using a spark plug socket.
- Inspect spark plugs for wear, fouling, or damage. Replace if necessary.
- Install new spark plugs, ensuring correct gap and torque specifications.
- Reconnect spark plug wires in the correct firing order.
Refer to the specific engine chapter for detailed torque specifications and firing order diagrams for your model year.
Brake System Service
Maintaining the brake system is critical for vehicle safety. This section provides guidance on inspecting, servicing, and replacing brake components.
Brake Pad Replacement
- Safely lift and support the vehicle. Remove the wheel.
- Remove the caliper mounting bolts and carefully slide the caliper off the rotor.
- Remove old brake pads.
- Clean and lubricate caliper slides and contact points.
- Install new brake pads and reassemble the caliper.
- Repeat for all wheels. Bleed the brake system if necessary.
Warning: Always use new brake hardware and ensure proper torque on all fasteners. Consult the manual for specific torque values.
Troubleshooting Common Issues
This section provides a guide to diagnosing and resolving common problems encountered with the Mitsubishi Galant. It covers symptoms, possible causes, and recommended solutions.
| Symptom | Possible Cause | Recommended Action |
|---|---|---|
| Engine cranks but won't start | Dead battery, faulty starter, fuel delivery issue, ignition problem | Check battery terminals, test battery voltage, inspect fuel pump fuse, check for spark at plugs. |
| Brakes squeal or grind | Worn brake pads, contaminated pads/rotors, seized caliper | Inspect brake pads for wear, clean brake components, check caliper function. Replace worn parts. |
| Overheating engine | Low coolant, faulty thermostat, clogged radiator, failing water pump | Check coolant level, inspect radiator for blockages, test thermostat, check water pump for leaks/noise. |
For more detailed diagnostic charts and specific repair procedures, refer to the relevant chapters within this manual.
Specifications
This section provides key specifications for the Mitsubishi Galant models covered by this manual. Note that specifications may vary slightly by model year and trim level.
- Publisher: Delmar Cengage Learning
- Publication Date: April 15, 2011
- Edition: 1st
- Language: English
- Print Length: 320 pages
- ISBN-10: 1563928531
- ISBN-13: 978-1563928536
- Item Weight: Approximately 1.1 pounds (0.5 kg)
- Dimensions: Approximately 8.25 x 0.63 x 10.75 inches (21 x 1.6 x 27.3 cm)
For specific vehicle component specifications, such as engine torque values, fluid capacities, and electrical diagrams, refer to the dedicated chapters within the manual.
Warranty and Support
This Haynes Repair Manual is a third-party publication designed to assist vehicle owners and mechanics. It is not directly affiliated with Mitsubishi Motors for vehicle warranty purposes.
For questions regarding the content of this manual, please refer to the publisher, Delmar Cengage Learning. For vehicle-specific warranty information or official manufacturer support, please contact an authorized Mitsubishi dealership or refer to your vehicle's original owner's manual.
Publisher Contact Information: Please refer to the inside cover or copyright page of the physical manual for the most current contact details for Delmar Cengage Learning.
