Introduction
This service manual provides comprehensive repair information for Volkswagen Jetta models produced between 2005 and 2006, specifically those built on the A5 platform. It is designed to assist both professional technicians and do-it-yourself enthusiasts in performing maintenance, troubleshooting, and repair procedures.
The manual covers a wide range of topics, from routine maintenance to complex engine and transmission overhauls, ensuring that users have access to the detailed information required to service their vehicle effectively.
Product Overview
Image: Front cover of the Volkswagen Jetta Service Manual for 2005-2006 models. The cover is red and features a silver Volkswagen Jetta car, along with the title and publisher's logo.
Image: Back cover of the Volkswagen Jetta Service Manual, displaying a list of covered topics and features, including engine and transmission types, and diagnostic information.
Key Features and Coverage:
- Covers Volkswagen Jetta models from 2005 to 2006 (A5 Platform).
- Detailed maintenance procedures, from basic oil changes to complex belt replacements.
- Engine and cylinder head service, including timing belt replacement for 1.9L TDI diesel engines.
- Procedures for removal and installation of Motronic (gasoline) and Diesel fuel injection system components.
- Emission control tests, repairs, and adjustments, including Exhaust Gas Recirculation (EGR) and Secondary Air Injection (SAI) systems.
- Drivetrain maintenance, troubleshooting, adjustment, and repair, covering clutch, gearshift linkage, and drive axles.
- Suspension component replacement, including front struts, rear shocks, coil springs, wheel bearings, and wheels.
- Heating and air conditioning repair, including A/C component replacement on Climatronic and Climatic systems.
- Body adjustment and repairs, covering front and rear doors, fenders, front radiator support, and sunroof.
- Wiring schematics with fuse/relay locations and an illustrated component locator section.
- Volkswagen OBD II diagnostic trouble codes, SAE-defined OBD II trouble codes, and factory trouble codes.
- Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques.
Engines Covered
- 1.9L TDI diesel (engine code: BRM)
- 2.0L FSI turbo gasoline (engine code: BPY)
- 2.5L gasoline (engine codes: BGP, BGQ)
Transmissions Covered
Procedures for removal, installation, and external service are included for the following transmissions:
- 04A 5-speed manual
- 02Q 6-speed manual
- 09G 6-speed automatic
- 02E 6-speed DSG
Setup and Initial Use
This manual is a reference guide and does not require a "setup" in the traditional sense. To begin using the manual:
- Identify Your Vehicle: Confirm your Volkswagen Jetta is a 2005 or 2006 model (A5 Platform) and identify its specific engine and transmission type. This information is crucial for navigating the manual effectively.
- Locate Relevant Sections: Use the detailed chapter structure to find the specific repair or maintenance procedure you intend to perform.
- Review Safety Information: Always read and understand all safety warnings and precautions provided within the manual before attempting any procedure.
- Gather Tools and Materials: Ensure you have all necessary tools, parts, and fluids as specified for the task.
For optimal use, it is recommended to familiarize yourself with the overall layout and content of the manual before starting any work.
Operating Procedures (Reference)
This manual primarily focuses on service and repair. It provides detailed instructions for operating various vehicle systems during diagnostic or repair processes, rather than general driving operation. Key areas include:
- Diagnostic Procedures: Steps for using diagnostic tools (e.g., OBD II scanners) and interpreting fault codes.
- System Function Checks: Instructions for testing the operation of components after repair or replacement.
- Component Adjustment: Procedures for adjusting various vehicle systems to ensure proper function (e.g., clutch adjustment, timing adjustments).
Always follow the step-by-step instructions precisely to ensure correct operation and prevent damage.
Maintenance Schedule and Procedures
The manual provides comprehensive guidance on routine maintenance, essential for the longevity and performance of your Volkswagen Jetta. Key maintenance areas include:
- Fluid Checks and Changes: Engine oil, transmission fluid, coolant, brake fluid, power steering fluid.
- Filter Replacement: Oil filter, air filter, fuel filter, cabin air filter.
- Belt and Hose Inspection/Replacement: Serpentine belt, timing belt (where applicable), and various hoses.
- Brake System Maintenance: Inspection of pads, rotors, calipers, and fluid levels.
- Tire Rotation and Inspection: Guidance on proper tire care.
- Lighting and Electrical System Checks: Ensuring all lights and electrical components function correctly.
- Suspension and Steering Component Inspection: Checking for wear and tear on critical components.
Refer to the specific maintenance schedules and detailed procedures within the manual for recommended intervals and step-by-step instructions.
Troubleshooting
This manual is an invaluable resource for diagnosing and resolving common vehicle issues. It includes:
- Diagnostic Flowcharts: Step-by-step guides to identify the root cause of symptoms.
- Fault Code Explanations: A comprehensive list of Volkswagen OBD II diagnostic trouble codes (DTCs), SAE-defined OBD II trouble codes, and factory trouble codes, along with their meanings and potential causes.
- Symptom-Based Diagnostics: Sections dedicated to common problems (e.g., engine not starting, poor performance, unusual noises) and their potential solutions.
When troubleshooting, always start with the simplest checks and proceed systematically as outlined in the manual.
Specifications
The manual contains detailed technical specifications crucial for accurate repairs and maintenance. Key specifications include:
| Attribute | Value |
|---|---|
| Publisher | Bentley Pub |
| Publication Date | May 1, 2006 |
| Language | English |
| Print Length | 832 pages |
| ISBN-10 | 0837613647 |
| ISBN-13 | 978-0837613642 |
| Item Weight | 4.25 pounds |
| Dimensions | 8.5 x 1.75 x 11 inches |
The manual also provides specific tolerances, wear limits, and tightening torques for various components, which are essential for correct assembly and function.
Warranty and Support
This service manual is a publication by Bentley Publishers. For any inquiries regarding the content, corrections, or additional technical support related to the manual itself, please contact Bentley Publishers directly.
As a technical reference book, this manual does not come with a product warranty for the vehicle itself. Vehicle warranties are provided by the vehicle manufacturer (Volkswagen) or authorized dealerships, and their terms should be consulted separately.
For official Volkswagen service information or warranty claims for your vehicle, please refer to your vehicle's owner's manual or contact an authorized Volkswagen service center.
Publisher Contact Information:
Bentley Publishers
www.bentleypublishers.com
