Introduction
This manual provides detailed service and repair instructions for 1989-1997 Honda Acty trucks and vans. It specifically covers carbureted versions equipped with the 660cc E07A engine. The information contained herein is designed to assist owners and technicians in performing maintenance, troubleshooting, and repairs to ensure the proper operation and longevity of the vehicle.
Applicable models include:
- Acty Truck (2WD & 4WD)
- Acty Van (2WD & 4WD)
- Series Models: V-HA3, V-HA4, V-HH3, V-HH4
Image 1: Front cover of the Honda Acty English Factory Service Manual. This image displays the title, a list of covered topics, and vehicle details.
General Maintenance and Tune-Up
Regular maintenance is crucial for the reliability and performance of your Honda Acty. This section outlines essential procedures for routine care and tune-ups.
- General Maintenance and Tune-Up: Detailed steps for routine inspections and adjustments.
- Engine Cooling System: Procedures for checking coolant levels, inspecting hoses, and maintaining the radiator.
- Fuel System & Emission Controls: Guidance on fuel filter replacement, carburetor adjustments, and emission system checks.
Engine Systems
This section covers the engine's core components, including overhaul procedures and related systems.
- Engine and Engine Overhaul: Instructions for disassembling, inspecting, and reassembling engine components.
- Engine Cooling System: Comprehensive details on the radiator, water pump, thermostat, and cooling fan operation.
- Fuel System & Emission Controls: In-depth information on the fuel delivery system, carburetor, and emission reduction components.
Drivetrain and Chassis
Information regarding the vehicle's power transmission and structural components is provided here.
- Clutch Replacement: Step-by-step guide for clutch assembly removal and installation.
- Drive Axles (2WD & 4WD): Maintenance and repair procedures for both two-wheel drive and four-wheel drive axle systems.
- Steering & Suspension Systems: Details on steering gear, linkages, shock absorbers, springs, and alignment.
- Brake System: Instructions for inspecting, servicing, and repairing brake components, including pads, shoes, calipers, and master cylinder.
Electrical Systems
This section covers the electrical components responsible for starting, charging, and power distribution.
- Starter & Alternator Charging System: Troubleshooting and repair for the starter motor and alternator, including wiring diagrams.
- Fuse & Relay: Locations, functions, and replacement procedures for fuses and relays.
Heating and Air Conditioning
Information on the vehicle's climate control system.
- Heater & A/C: Components and operational details for the heating and air conditioning systems.
Specifications
This section provides technical data and schematics essential for accurate service and repair.
- Specifications & Body Schematics: Detailed dimensions, capacities, and structural diagrams.
- Service Data Specifications: Torque values, clearances, and other critical service data.
Key vehicle specifications covered:
- Vehicle Type: Carbureted Honda Acty Trucks and Vans
- Engine Type: 660cc E07A
- Drive Types: 2WD & 4WD
- Model Years: 1989-1997
Image 2: Back cover of the Honda Acty English Factory Service Manual. This image provides additional details about the manual's contents and publication information.
Troubleshooting
This manual serves as a primary resource for diagnosing and resolving common issues. Refer to the relevant sections for specific diagnostic charts and repair procedures for various vehicle systems.
Warranty and Support
As a service manual, this document provides technical information for vehicle maintenance and repair. It does not include product warranty information for the vehicle itself. For vehicle-specific warranty details or technical support, please consult official Honda documentation or an authorized Honda service center.
