Armorgard TKD1 Secure Van Tool Drawer
Specifications
| Product Description | Code | Weight (kg) | External Dimensions (mm) | Internal Dimensions (mm) |
|---|---|---|---|---|
| TrekDror sliding van drawer TKD1 | 44 | 490x1105x300 | 405x1040x245 | |
| TrekDror sliding van drawer TKD2 | 63 | 980x1105x200 | 900x1040x145 | |
| TrekDror sliding van drawer TKD3 | 58 | 490x1105x490mm | 405x1040x435 |
Product Usage Instructions
Getting to know your TrekDror
Before assembling or using the TrekDror, familiarize yourself with its external and internal dimensions to ensure proper installation and usage.
How to Assemble
Refer to the assembly instructions provided in the manual. Use a 17mm spanner or socket for mounting and stacking. Ensure all parts are securely fastened.
Mounting to a Vehicle
If mounting to a vehicle, consult the vehicle manufacturer for guidance. Use M10 bolts or suitable fixings for secure attachment. Always use the recommended mounting kits for safe installation.
Optional Extras
If using optional stacking or mounting kits, follow the specific instructions provided with those kits for proper installation and usage.
Storing and Transporting
Store the unit in a secure location when not in use. When transporting, ensure the unit is properly secured to prevent movement during transit.
Equipment Care and Maintenance
Regularly inspect all parts of the TrekDror for wear or damage. Keep the unit clean and free of debris to ensure smooth operation. Refer to the maintenance section in the manual for detailed care instructions.
FAQ
- Q: Can I stack multiple TrekDrors without using brackets?
A: No, when stacking TrekDrors, always use four brackets to fully support the units and ensure stability. - Q: What weight capacity does the TrekDror have?
A: The UDL weight capacity on top varies for each model – TKD1: 1,000kg, TKD2: 160kg, TKD3: 1,000kg. Inside the drawer, the weight capacity is 120kg for all models.
023 9238 0280
armorgard.co.uk
Welcome
Welcome to your Armorgard TrekDror. Our range of robust steel tool drawers for vehicles and small spaces. Please consult this manual for instructions on how to adapt it to your needs.
Please read this operational and maintenance manual carefully prior to setting up the TrekDror.
Safety information
- At least two people are required to safely lift any TrekDror due to the weight.
- Before using a TrekDror, ensure any relevant risk assessments are carried out. Armorgard cannot be responsible for accidents that occur due to negligence.
- Ensure the TrekDror is empty before removing or fitting the drawer.
- If you decide to fit the TrekDror to a vehicle, consult the vehicle manufacturer before carrying out any work to the vehicle itself.
- When stacking TrekDrors, four brackets must be used to fully support the units. The base unit should always be secured to a solid floor or solid base.
- Use caution when removing or replacing the drawer.
- Ensure that all TrekDror parts are in good working condition prior to using unit.
- When used in a vehicle or trailer, the TrekDror MUST be securely fastened down to prevent it moving in transit. We recommend using our mounting kits to do this.
- If encasing the TrekDror, mounting up against the side of the serial plate, or building around the unit, please make a note of the serial number – should you need to request a replacement lock or key.
Whilst every effort has been made to ensure this operational and maintenance manual covers every aspect needed to operate your product safely, please take care whilst using the product and always operate with caution. Always liaise with management personnel on site for any additional operational restrictions that you need to be aware of.
Do
Secure both locks when not in use
Ensure runners are kept clear of debris
Ensure opening is clear when closing
Fully support base when loaded
Don’t
Leave unlocked when lifting
Force the drawer shut
Stack incorrectly
Mount incorrectly
Product specification
| Product Code | Description | Weight (kg) | External Dimensions W x D x H (mm) | Internal Dimensions W x D x H (mm) |
| TKD1 | TrekDror sliding van drawer | 44 | Drawer in: 490x1105x300 Drawer out: 490x1900x300 |
405x1040x245 |
| TKD2 | TrekDror sliding van drawer | 63 | Drawer in: 980x1105x200 Drawer out: 980x1905x200 |
900x1040x145 |
| TKD3 | TrekDror sliding van drawer | 58 | Drawer in: 490x1105x490mm Drawer out: 490x1905x490mm |
405x1040x435 |
| TrekDror UDL weight capacity on top | On top (kg) | Inside (kg) |
| TKD1 | 1,000 | 120 |
| TKD2 | 160 | 120 |
| TKD3 | 1,000 | 120 |
What’s included…
Tools you’ll need…
Getting to know your TrekDrorTM
Robust steel tool drawers for vehicles and small spaces
How to assemble
- The TrekDror arrives ready to use. To remove the drawer, pull it right out until it stops.
- Locate the two bolts inside the drawer at the rear.
- Loosen these bolts until the drawer can slide out freely.
- The drawer can now be removed. When it is replaced, ensure that the bolts are tightened up again and test to ensure the drawer can’t slide out completely.
Take your trekdrorTM to the next level with these optional extras
Contact the Armorgard team to find out more about the optional extras for your product.
Dividers
To organise equipment
Stacking plate kit
Secures TrekDrors on top of each other
Rubber mats
To avoid damage to both drawer and tools.
Mounting plate kit
To fix the TrekDrors securely to the floor or a vehicle
Mounting to a vehicle
- Remove the drawer and slot two M10 coach bolts into the fixing points at the rear of the casing. They should be fixed in place with shear nuts and spring washers. Drop the rear down through the prepared 11mm holes in the floor, and screw nuts onto the coach bolt from the other side of the surface. If encasing the TrekDror, mounting up against the side of the serial plate, or building around the unit, please make a note of the serial number – should you need to request a replacement lock or key.
- At the front, push the M10 bolts through from inside the casing. Ensure the casing is rigid and firm before fitting the drawer back in place.
When fitting a TrekDror to a vehicle, it is important that our guidelines MUST be followed. The vehicle manufacturer should always be consulted to ensure any proposed works will not damage the vehicle. Armorgard can not be held liable for any damage to the vehicle.
Using the mounting kit (optional extra)
- Alternatively, use the optional mounting plate kit to fix your TrekDror to a vehicle. Begin by fitting the brackets from the mounting kit to the TrekDror.
- Four brackets are included in the kit. Two should be fitted either side of the TrekDror using M6 bolts that can be tightened using a 10mm spanner or socket.
Once the four brackets are fitted to the TrekDror, position this inside the vehicle to locate where to drill the 11mm fixing holes to anchor the unit.- Using the four supplied M10 coach bolts and a 17mm spanner or socket, secure the TrekDror via the mounting brackets with M10 spring washers and M10 shear nuts.
- Once installed, test by pushing and pulling the TrekDror vigorously in various directions. It is imperative that the unit is firmly fixed down.
When fitting a TrekDror to a vehicle, it is important that our guidelines MUST be followed. The vehicle manufacturer should always be consulted to ensure any proposed works will not damage the vehicle. Armorgard can not be held liable for any damage to the vehicle.
Using the stacking kit (optional extra)
- If you have more than one TrekDror, they can be stacked in different layouts using the optional stacking plates. These create a small gap between the units.
- Bolt the stacking plates to the fixing points on the side of the TrekDrors. All four plates and 16 bolts are required to keep it rigid and secure.
When stacking the TrekDror, it is important that our guidelines MUST be followed.
Storing the unit
- The TrekDror is designed to save space with a pull-out drawer, and capacity to load weight on top. Use the stacking kit to secure them on top of each other.
- Ensure that all locks are secured when leaving the TrekDror unattended.
- We’d always recommend to mount the TrekDror on to the floor of a vehicle if used for transit.
Transporting the unit
The design of the TrekDror makes transporting the product easy. An empty TrekDror can be lifted by two people. Please always take care when moving the TrekDrors. It is always advised to lift the boxes when they are empty on contents. Both locks on the TrekDror should always be locked when moving the unit.
- When the TrekDror is in use, it is important to ensure that both front and back edges are supported on a surface. This will ensure that the loads are supported.
- During transportation, ensure the box is secured to the carrier using straps or other measures.
Equipment care
The TrekDror is weather resistant and constructed with a durable powder coated finish, so it is suitable for outdoor use, however it does not mean it is waterproof. To prolong the life of the roller system, the TrekDror is recommended mainly for internal use. Always ensure that the product data plate remains visible and in good condition, especially the unique serial number, as this is required should you need a replacement lock or key. If the serial plate will be hidden, always make a note of the serial number before fixing the unit in place.
Ongoing maintenance
It is important to check that the TrekDror is not damaged before every use. We recommend for you to check the roller system, hinges, locks, bolts and any optional extras every three months, to ensure that the TrekDror can operate fully. If the TrekDror will be under rigorous use, we recommend integrity checking regularly. The bolts must always be tight to ensure the drawer stays attached to the base. Always carry out integrity checks before lifting the box.
Warranty
Armorgard products are built to last, and all have a manufacturer’s warranty of 12 months – please refer to the terms and conditions for what this covers. We also keep replacement keys and offer replacement locks for all Armorgard products up to five years old. To get a replacement key, all you’ll need is the distributor you purchased from, proof of purchase and your product’s serial number, which can be found on the data plate of every product. Do not force entry into the product, as this could affect the warranty. Always contact us if you require a replacement lock or key.
Locks, keys and spare parts
For additional support and easy access to spare or replacement parts, register your product following the QR code:
Find us on social media:
UK Head Office
Unit 14-16, Standard Way, Fareham Industrial Park, Fareham, Hampshire, PO16 8XB
+44 (0) 23 9238 0280 | sales@armorgard.co.uk | www.armorgard.co.uk
France Office
- + 33 (0) 4 81 16 06 69
- commercial@armorgard.fr
- www.armorgard.fr
New Zealand Office
- 0800 826 828
- sales@armorgard.co.nz
- www.armorgard.co.nz
Australia Office
- +61 (0) 1300 131 751
- sales@armorgard.com.au
- www.armorgard.com.au
North America Office
Documents / Resources
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Armorgard TKD1 Secure Van Tool Drawer [pdf] Instruction Manual TKD1, TKD2, TKD3, TKD1 Secure Van Tool Drawer, TKD1, Secure Van Tool Drawer, Van Tool Drawer, Tool Drawer |
