aquatherm End Cap Socket

Specifications:

Product Range	End Caps
aquatherm END CAP (SOCKET)
New Part no.	Old Part no.
1020020901	0114108

Product Usage Instructions

aquatherm END CAP (SOCKET)
The aquatherm END CAP (SOCKET) is designed to provide a secure and watertight seal at the end of aquatherm pipes.

Follow these steps for proper installation:

1. Ensure the pipe end is clean and free of any debris.
2. Slide the END CAP onto the pipe end until it reaches the desired position.
3. Apply a suitable solvent cement around the joint to ensure a proper seal.
4. Allow sufficient time for the solvent to cure before pressurizing the system.

New Part no.	Old Part no.	Dimension (ND — OD)	d	z	L	D	Weight
			[in]	[in]	[in]	[in]	[lb]
1020020901	0114108	½” — 20 mm	0.79	0.37	0.94	1.16	0.02
1020025902	0114110	¾” — 25 mm	0.98	0.31	0.94	1.34	0.02
1020032903	0114112	1” — 32 mm	1.26	0.53	1.24	1.69	0.05
1020040904	0114114	1 ¼” — 40 mm	1.57	0.69	1.50	2.05	0.09
1020050905	0114116	1 ½” — 50 mm	1.97	0.83	1.75	2.68	0.18
1020063906	0114118	2” — 63 mm	2.48	0.96	2.05	3.31	0.32
1020075907	0114120	2 ½” — 75 mm	2.95	1.12	2.30	3.94	0.54
1020090908	0114122	3” — 90 mm	3.54	1.36	2.26	4.72	0.80
1020110909	0114124	3 ½” — 110 mm	4.33	1.10	2.56	5.79	1.40
1020125910	0114126	4” — 125 mm	4.92	1.18	3.19	6.57	1.92

aquatherm END CAP (BUTT-FUSION)

These fittings can be used with either the aquatherm green pipe® or aquatherm blue pipe® systems, but are all molded from the green fusiolen® material. The SDR of the fittings must match the SDR of the pipe. The aquatherm END CAP (BUTT-FUSION) is specifically designed for butt-fusion joining methods.

Here’s how to install it correctly:

1. Prepare the pipe end according to the butt-fusion welding guidelines.
2. Position the END CAP over the pipe end ensuring proper alignment.
3. Follow the butt-fusion welding procedure to fuse the END CAP to the pipe securely.
4. Allow the joint to cool and solidify before handling or pressurizing the system.

SDR	New Part no.	Old Part no.           Dimension (ND — OD)		D	d	l	z	Weight
				[in]	[in]	[in]	[in]	[lb]
17.6	2027160001	2514130	6” — 160 mm	6.30	5.58	2.76	0.57	1.50
	2027200002	2514134	8” — 200 mm	7.87	6.98	3.15	0.72	2.04
	2027250003	2514138	10” — 250 mm	9.84	8.72	3.54	1.35	4.65
	2027315004	2514142	12” — 315 mm	12.4	11.0	2.76	2.36	6.53
	2027355005	2514144	14” — 355 mm	14.0	12.4	2.76	2.36	8.66
	2027400006	2514146	16” — 400 mm	15.8	14.0	2.95	2.56	13.6
	2027450007	2514148	18” — 450 mm	17.7	15.7	2.76	2.20	18.8
	2027500008	2514150	20” — 500 mm	19.7	17.5	2.95	2.44	27.6
	2027630009	2514154	24” —630 mm	24.8	22.0	3.54	3.07	51.8
11	1024160911	0114131	6” — 160 mm	6.30	5.15	2.76	0.55	1.67
	1024200912	0114135	8” — 200 mm	7.87	6.44	3.15	0.72	2.36
	1024250913	0114139	10” — 250 mm	9.84	8.06	3.54	0.89	4.38
	1024315018	0114143	12” — 315 mm	12.4	10.1	2.76	2.07	13.7
	1024355019	0114145	14” — 355 mm	14.0	11.4	3.15	2.66	20.9
	1024400020	0114147	16” — 400 mm	15.8	12.9	2.76	2.36	18.8
	1024450021	0114149	18” — 450 mm	17.7	14.5	3.15	2.76	26.9
9	1023160022	0314130	6” — 160 mm	6.30	4.90	2.76	0.86	1.87
	1023200023	0314134	8” — 200 mm	7.87	6.11	3.15	1.18	3.03
	1023250024	0314138	10” — 250 mm	9.84	7.65	3.54	1.34	6.30
	1023315025	0314142	12” — 315 mm	12.4	9.63	2.76	2.07	11.2
	1023355026	0314144	14” — 355 mm	14.0	10.9	3.15	2.62	15.5
7.4	1022160911	0114130	6” — 160 mm	6.30	4.60	2.76	1.16	1.93
	1022200912	0114134	8” — 200 mm	7.87	5.75	3.15	1.08	3.08
	1022250913	0114138	10” — 250 mm	9.84	7.18	3.54	1.48	5.58

FAQ

• Q: What should I do if the END CAP does not fit properly on my pipe?
  A: If the END CAP does not fit properly, check the pipe dimensions to ensure compatibility. You may need to use an appropriate adapter or consult with a professional for further assistance.
• Q: Can I reuse an aquatherm END CAP after removal?
  A: It is not recommended to reuse aquatherm END CAPs after removal as they may not provide the same level of sealing integrity as a new one. It is advised to use a new END CAP for each installation.

Documents / Resources

aquatherm End Cap Socket [pdf] Instructions 1020020901, 0114108, 1020025902, 0114110, 1020032903, 0114112, 1020040904, 0114114, 1020050905, 0114116, 1020063906, 0114118, 1020075907, 0114120, 1020090908, 0114122, 1020110909, 0114124, 1020125910, 0114126, 2027160001, 2514130, 2027200002, 2514134, 2027250003, 2514138, 2027315004, 2514142, 2027355005, 2514144, 2027400006, End Cap Socket, Cap Socket, Socket

References

• User Manual