1. Inleiding
This manual provides essential information for the safe and efficient installation, operation, and maintenance of the DANFOSS BFP 21R3 Burner Oil Pump, model number 071N0109. Please read this manual thoroughly before attempting any installation or operation to ensure proper function and to prevent damage or injury. Keep this manual for future reference.
Figuur 1: Algemeen view of the DANFOSS BFP 21R3 Burner Oil Pump.
2. Veiligheidsinligting
Always observe general safety precautions when working with fuel systems and electrical components. Failure to follow these instructions may result in property damage, serious injury, or death.
- Ensure the power supply to the burner system is disconnected before installation, maintenance, or troubleshooting.
- Dra gepaste persoonlike beskermende toerusting (PPE), insluitend handskoene en oogbeskerming.
- Handle fuel with care. Fuel is flammable and can cause skin irritation.
- Installasie en diens moet slegs deur gekwalifiseerde personeel uitgevoer word.
- Check for leaks after installation and before operating the system.
- Do not modify the pump or its components. Use only genuine DANFOSS replacement parts.
3. Produk verbyview
The DANFOSS BFP 21R3 is a compact burner oil pump designed for use in oil burner systems. It is engineered for reliable fuel delivery and pressure regulation. The pump features a robust metal construction and is suitable for industrial applications.
Figuur 2: Kant view of the pump, highlighting the 'P' (pressure) and 'V' (return) ports, and model identification.
Sleutel kenmerke sluit in:
- Model: BFP 21R3
- Onderdeelnommer: 071N0109
- Materiaal: Metaal
- Kleur: Swart
- Aansoek: Burner Oil Systems
Figuur 3: Bo view of the pump, showing the electrical connector for power supply.
4. Opstelling en installering
Proper installation is crucial for the pump's performance and longevity. Refer to your burner manufacturer's instructions for specific mounting requirements.
4.1 Montering
- Mount the pump securely to the burner motor or a stable surface using appropriate fasteners.
- Ensure the pump shaft aligns correctly with the motor coupling.
Figuur 4: Onder view of the pump, illustrating the drive shaft and mounting screw locations.
4.2 Fuel Line Connections
Connect the fuel lines as follows:
- Inlet (Suction) Line: Connect the fuel supply line to the designated inlet port. Ensure a tight, leak-free connection.
- Nozzle Line (Pressure): Connect the line leading to the burner nozzle to the pressure port (marked 'P' on some models).
- Retourlyn: If applicable, connect the return line to the return port (marked 'V' on some models) to send excess fuel back to the tank. For single-pipe systems, the return port must be plugged.
4.3 Elektriese verbindings
Connect the pump's electrical terminals to the burner control system according to the burner manufacturer's wiring diagram. Ensure correct voltage and polarity. All electrical work must comply with local codes and regulations.
4.4 Voorbereiding van die pomp
After installation, the pump must be primed to remove air from the fuel lines. This is typically done by running the burner for a short period until a steady flame is established. Some pumps may have a bleed screw for manual air removal.
5. Bedryfsinstruksies
Once installed and primed, the DANFOSS BFP 21R3 pump operates automatically in conjunction with the burner control system. The pump maintains the required fuel pressure for efficient combustion.
5.1 Drukaanpassing
The pump's pressure can be adjusted via a pressure regulating screw, typically located on the pump body. Use a pressure gauge to set the desired operating pressure as specified by the burner manufacturer. Turn the screw clockwise to increase pressure and counter-clockwise to decrease pressure.
6. Onderhoud
Regular maintenance ensures optimal performance and extends the life of the pump.
6.1 Roetinekontroles
- Inspect fuel lines for leaks, cracks, or damage.
- Kontroleer elektriese verbindings vir styfheid en korrosie.
- Listen for unusual noises during operation, which may indicate a problem.
6.2 Filtervervanging
The pump typically contains an internal filter that should be inspected and replaced periodically, usually annually or as recommended by the burner manufacturer. A clogged filter can restrict fuel flow and reduce pump performance.
Figure 5: Close-up of the pump's drive shaft, which connects to the motor.
7. Probleemoplossing
This section outlines common issues and potential solutions. Always disconnect power before performing any troubleshooting steps.
| Probleem | Moontlike oorsaak | Oplossing |
|---|---|---|
| Geen olievloei nie | Clogged filter, air in lines, faulty motor, incorrect rotation | Clean/replace filter, bleed air, check motor, verify pump rotation |
| Lae oliedruk | Clogged filter, worn pump components, incorrect pressure setting | Clean/replace filter, inspect pump, adjust pressure regulator |
| Oormatige geraas | Air in lines, loose mounting, worn bearings | Bleed air, tighten mounting bolts, inspect for wear |
| Olie lek | Loose fittings, damaged seals | Tighten connections, replace seals |
8. Spesifikasies
| Spesifikasie | Waarde |
|---|---|
| Vervaardiger | DANFOSS |
| Modelnommer | BFP 21R3 |
| Deelnommer | 071N0109 |
| Materiaal | Metaal |
| Kleur | Swart |
| Styl | Industriële |
9. Waarborg en Ondersteuning
For warranty information or technical support, please contact your authorized DANFOSS dealer or the seller from whom the product was purchased. Keep your proof of purchase for warranty claims.
