DIXSG Customzie Band PA Module

Contents

DIXSG Customzie Band PA Module Instruction Manual

Radio Frequency Power Amplifier Module

1. Product Overview

The DIXSG Customzie Band PA Module is a versatile radio frequency power amplifier designed for amateur radio and other applications requiring signal enhancement. Available in various power outputs (10W, 30W, 50W, 100W) and corresponding gain levels (40dBm, 45dBm, 47dBm, 50dBm), these modules are built with robust aluminum shells and feature circulators for reflected power protection in higher wattage models.

Multiple views of the RF amplifier modules, showing top, bottom, and side profiles with wiring connections.
Figure 1: Various Customzie Band PA Modules

2. Safety Precautions

  • Always ensure the module is connected to an appropriate antenna or dummy load before applying power. Operating without a load can cause severe damage due to high reflected power and overheating.
  • Proper heat dissipation is crucial for stable and long-term operation. Always use a suitable heat sink and, if necessary, a radiator fan for forced cooling.
  • Handle the module with care to avoid physical damage to connectors or internal components.

3. Setup and Connection

3.1 Wiring Scheme

The module uses a simple three-wire connection for power and control:

  • White wire: Module switching control line. The module activates after power supply is connected and this line is properly managed.
  • Red and white wire: Positive power supply (+28V).
  • Black wire: Negative power supply (-28V).
Close-up view of the RF amplifier module showing the power and control wiring connections: red/white for +28V, black for -28V, and white for control.
Figure 2: Power and Control Wiring

3.2 Connector Types

The input and output connectors vary by module power:

  • 10W, 30W, 50W Modules: Input and output connectors are SMA Female.
  • 100W Module: Input connector is SMA Female, output connector is N Female.

When selecting an antenna, ensure it has the corresponding frequency and a male connector that matches the module's output connector.

3.3 Heat Dissipation

Effective heat dissipation is critical. Apply thermal glue, attach a suitable heat sink, and consider using cooling fans for forced air circulation to maintain stable operating temperatures and prevent damage.

4. Operating Instructions

  1. Ensure all connections (power, input, output to load/antenna) are secure and correct.
  2. Verify that the module is connected to an appropriate load or antenna.
  3. Apply the specified 28V power supply to the red/white (positive) and black (negative) wires.
  4. Activate the module using the white control line.
  5. Monitor the module's temperature during operation. If it becomes excessively hot, immediately disconnect power and check heat dissipation measures.

5. Maintenance

Regular maintenance primarily involves ensuring optimal heat dissipation:

  • Periodically check the heat sink for dust accumulation and clean as necessary.
  • Ensure cooling fans (if installed) are functioning correctly and providing adequate airflow.
  • Inspect all wiring for signs of wear or damage.

6. Troubleshooting

  • Module not activating: Check power supply connections (+28V, -28V) and ensure the white control line is properly managed.
  • Overheating: Immediately disconnect power. Verify that the module is connected to a load/antenna and that heat dissipation measures (heat sink, fans) are sufficient and correctly installed. Operating without a load is a common cause of overheating.
  • No output power: Check input signal, power supply, and all connections. Ensure the module is activated.

7. Specifications

7.1 General Specifications

  • Characteristic Impedance: 50 ohm
  • Operating Temperature: -30°C to 65°C
  • Operating Humidity: <95%RH
  • Shell Material: Aluminum
  • Power Flatness: 1dB
  • Power Supply Voltage: 28V (for all models)

7.2 Model-Specific Specifications

Specifications for 10W RF Power Amp: Impedance 50 ohm, Current 1A, Input Power 5dBm (3mW), Output Power 10W, Power Supply Voltage 28V, Input/Output Connectors SMA Female.
Figure 3: 10W RF Power Amp Specifications
10W Unidirectional RF Amplifier
No.ParameterValue
1Input and outputSMA Female (connectors)
2Output power10W
3Max Input Power5dBm
4Power supply voltage28V
5Current1 ± 0.5A
6Operating Temperature-30°C ~ 65°C
7Characteristic impedance50ohm
8Operating Humidity<95%RH
9Shell MaterialAluminum
10Weight0.25KG
11Power Flatness1dB
12Red power cord+24-28V
13Black power cord-24-28V
Specifications for 30W RF Power Amp: Impedance 50 ohm, Current 4 ± 0.5A, Input Power 10dBm (10mW), Output Power 30W, Power Supply Voltage 28V, Input/Output Connectors SMA Female.
Figure 4: 30W RF Power Amp Specifications
Specifications for 50W RF Power Amp: Impedance 50 ohm, Current 5 ± 0.5A, Input Power 10dBm (10mW), Output Power 50W, Power Supply Voltage 28V, Input/Output Connectors SMA Female.
Figure 5: 50W RF Power Amp Specifications
50W Unidirectional RF Amplifier
No.ParameterValue
1Input and outputSMA Female (connectors)
2Output power50W
3Input Power10dBm
4Power supply voltage28V
5Current5 ± 0.5A
6Operating Temperature-30°C ~ 65°C
7Characteristic impedance50ohm
8Operating Humidity<95%RH
9Shell MaterialAluminum
10Weight0.25KG
11Power Flatness1dB
12Red power cord+24-28V
13Black power cord-24-28V
Specifications for 100W RF Power Amp: Impedance 50 ohm, Current 9 ± 1A, Input Power 5dBm (3mW), Output Power 100W, Power Supply Voltage 28V, Input Connector SMA Female, Output Connector N Female.
Figure 6: 100W RF Power Amp Specifications
100W Unidirectional RF Amplifier
No.ParameterValue
1Input connectorSMA Female
2Output connectorN Female
3Output power100W
4Input Power3mW (5dBm)
5Power supply voltage28V
6Current9 ± 1A
7Operating Temperature-30°C ~ 65°C
8Characteristic impedance50ohm
9Operating Humidity<95%RH
10Shell MaterialAluminum
11Weight0.9KG
12Power Flatness1dB
13Upper sideband drift<10
14Lower sideband drift<10

7.3 Circulators and Protection

30W, 50W, and 100W modules are equipped with circulators, isolators, and duplexers. These components prevent damage to circuit boards from no-load conditions and reflected signals, ensuring safety and reliability by preventing burn-in.

Diagram illustrating the function of a circulator, isolator, and duplexer in protecting circuit boards from no-load conditions and preventing burn-in.
Figure 7: Circulator, Isolator, Duplexer for Circuit Protection

8. User Tips

  • Always use a dummy load for testing: Before connecting to an antenna, use a dummy load to test the module's functionality and prevent accidental damage.
  • Ensure proper grounding: A stable ground connection is essential for optimal performance and safety.
  • Verify connector types: Double-check that all input and output connectors match your cables and antenna to avoid signal loss or damage.
  • Monitor power supply: Use a stable and regulated 28V power supply to prevent voltage fluctuations that could affect performance or damage the module.

9. Additional Resources and Support

For further details, diagrams, or support, please refer to the official user manual PDF:

View User Manual (PDF)

For technical assistance, please contact DIXSG customer support.

10. Product Testing and Manufacturing

The manufacturing process includes rigorous testing to ensure product quality and performance.

Video 1: Manufacturing and Testing Process of RF Amplifier Modules

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