Ennocar Hybrid Car Replacement Battery User Manual

1. Introduction

This manual provides essential information for the safe and correct installation, operation, and maintenance of your Ennocar 158V 6.5Ah Ni-Mh Hybrid Car Replacement Battery. This battery is designed for Honda Civic IMA models from 2006 to 2011. Please read this manual thoroughly before proceeding with any installation or usage.

Ennocar's next-generation cylindrical hybrid battery pack features high-density NiMH cells for improved voltage consistency and reduced internal resistance, along with an enhanced temperature sensor for greater accuracy and efficiency. Both cylindrical and steel prismatic battery types are available, offering higher discharge rates and enhanced safety.

Diagram illustrating the features of Ennocar's next-generation cylindrical hybrid battery pack, highlighting high-density NiMH cells, improved voltage consistency, reduced internal resistance, and enhanced temperature sensor.

Figure 1: Next-generation cylindrical hybrid battery pack features.

Diagram showing two types of hybrid battery cells: Steel Prismatic Battery and Cylindrical Battery, with examples of applicable car models for each type.

Figure 2: Available battery cell types and applicable models.

2. Safety Information

Qualified Technician Required: The installation of the battery pack should ONLY be attempted by a qualified technician. The battery pack voltage is very high, posing a shock hazard.
Personal Protective Equipment: Always wear insulating gloves and use insulating handle tools when installing the battery pack.
Module Compatibility: Do NOT mix Ennocar battery modules with those from other manufacturers, or new battery modules with used battery modules. Also, do not mix battery modules within a single battery pack with those from other battery packs.
Handle with Care: Do NOT twist or bend battery modules and accessories during assembly.
Correct Polarity: Ensure the anode and cathode of the battery modules are NOT connected in reverse during assembly to prevent short circuits.
Proper Torque: Fasten all bolts and nuts with appropriate torque to avoid loose connections or damage to accessories from excessive torque.

3. Package Contents

Verify that all components listed below are included in your package:

NO.	Component Name	Quantity
1	Module	14
2	Voltage collection wiring harness	1
3	Connector tab	12
4	M5x10 Combination nut	28
5	M6 Nut	2
6	M10 Flat washer	4
7	Cover plate	14
8	Cathode plate	1
9	Anode plate	1
10	Main cathode power line (standby)	1
11	Insulating tape	1

4. Installation Instructions

Follow these steps carefully for proper installation:

Module Combination: Combine the 14 modules successively according to their serial numbers. Ensure modules and hoops are in the correct position.
Figure 3: Combined battery modules.
Insulating Tape Application: Wrap the 4 fixed brackets with insulating tape to ensure insulation between the modules and the brackets.
Figure 4: Applying insulating tape to fixed brackets.
Module Installation: Install modules 01# through 14# into the battery pack housing.
Temperature Probe Installation (Modules): Install the temperature probe on the buckle at the bottom of modules #01, #07, and #14.
Temperature Probe Wires Harness Installation: Install the temperature probe wires harness on the buckle at the bottom of modules #04 and #10.
M10 Flat Washer Installation: Install M10 flat washers at the bottom fixing bolt to connect the fixed splint. Ensure one flat washer is placed on each bolt.
Figure 5: M10 flat washer installation.
Tighten Module Screws: Tighten the screws at the bottom of the module. The recommended torque for these screws is 5-6 N·m.
Figure 6: Tightening module screws.
Connector Copper Bar and Voltage Collection Wire Installation:
1. Install the connector copper bar and voltage collection wire synchronously. The recommended torque for the screws is 5-6 N·m.
  Figure 7: Installing connector copper bar and voltage collection wire.
2. Immobilize the voltage collection wire into the wire harness groove.
  Figure 8: Securing voltage collection wire.
3. Install the voltage collection wire into the wire harness groove on the other side.
Negative/Positive Pole and Safety Wire Harness Installation:
1. Install the voltage collection wire #V12 insurance terminal of the original insurance connector.
2. Install the original voltage collection wire #V15 of the anode pole connector wire.
3. Install the cathode pole connector wire and voltage collection wiring harness #v1.
  Figure 9: Cathode pole wiring harness installation.
Cover Plate Installation (Internal): Install the internal cover plate over the modules.
Figure 10: Internal cover plate installation.
Connect Plugs: Install the plugs of the voltage collection wire and temperature sensor according to their original positions.
Figure 11: Connecting sensor and wire plugs.
Battery Pack Cover Plate Installation: Install the main cover plate of the battery pack.
Figure 12: Battery pack cover plate installation.
Reinstall Battery Pack and Connect Main Wires: Put the assembled battery pack back into the vehicle. Connect the main wires of the cathode pole and anode pole in their correct positions (marked with red circles).
Figure 13: Connecting main battery wires.
Final Check and Vehicle Start: After completing all accessory installations and ensuring everything is correct, install the original insurance component. Finally, start the vehicle.

5. Operating Instructions

Once installed, the Ennocar hybrid battery operates automatically within your vehicle's hybrid system. No specific user interaction is required for its daily function beyond normal vehicle operation.

Rapid-Recharge: The battery is designed for efficient and rapid recharging within the hybrid system.
High-Energy Density: Provides optimal power for hybrid vehicle performance.
High Performance: Engineered to deliver consistent and reliable power output for your vehicle.
Figure 14: Battery performance characteristics.

6. Maintenance

The Ennocar hybrid battery is designed for minimum maintenance. Regular vehicle servicing, including checks of the hybrid system, will ensure the longevity and optimal performance of the battery.

System Checks: Ensure your vehicle's hybrid system is regularly checked by a qualified mechanic.
Cleanliness: Keep the battery compartment clean and free from debris.
Avoid Extreme Conditions: While designed for a wide operating temperature range, prolonged exposure to extreme heat or cold can affect battery life.

7. Troubleshooting

If you encounter issues after installation, consider the following:

Fault Codes: If your vehicle displays a fault code related to the battery (e.g., P1570 for battery module individual voltage fault), ensure all connections are secure and the installation steps were followed precisely. A successful installation should clear such codes.
Figure 15: Fault code cleared after battery replacement.
Performance Issues: If the vehicle's hybrid performance is not as expected, re-check all wiring and connections for proper seating and torque.
Professional Assistance: For persistent issues, it is highly recommended to consult a qualified hybrid vehicle technician.

8. User Tips

Professional Installation: Many users report flawless operation when the battery is installed by a professional. Given the high voltage, professional installation is strongly recommended.
Performance Improvement: Users have noted significant performance improvements, with their cars feeling like new after installation.
Thermal Management: The battery design incorporates features for better heat distribution, which helps prevent overheating issues, contributing to long-term reliability.

9. Specifications

Attribute	Value
Brand Name	EnnoCar
Model Number	CB500 / EC-T-SERIES-GEN2-202V
Voltage	158V
Nominal Capacity	6500mAh
Minimum Capacity	6000mAh
Approximate Weight	23kg
Size	3854175mm
Power Density	45Wh/kg
Cycle Life (C/3 charge, 1C discharge)	≥1000 cycles
Operating Temperature Range	-40℃ to +55℃
High Temperature Performance (55℃ 1C discharge rate)	≥90%
Low Temperature Performance (-20℃ 1C discharge rate)	≥85%
Charge Temperature Performance (28days charge retention rate)	≥80%
Warranty	3 Years
Certifications	fcc/rohs/ios
Car Make	Generation One Car (Honda Civic IMA 2006-2011)
Place of Origin	Guangdong, China

Diagram illustrating modular distribution for better heat distribution environment, original battery characteristics at 1/3 lower price, accessories included, and 3-year/100,000 km warranty.

Figure 16: Key features and benefits.

Image detailing original battery characteristics: high discharge rate (30C-45C), long cycle life, and budget-friendly price.

Figure 17: Original battery characteristics.

10. Warranty and Support

The Ennocar Hybrid Car Replacement Battery comes with a 3-year or 100,000 km warranty, whichever comes first. This warranty covers manufacturing defects and ensures reliable performance under normal operating conditions.

For technical support, warranty claims, or any inquiries, please contact Ennocar directly:

Address: 7th Floor, Huarong Building, Qiaolian East, Bulong Road, Longgang District, 518129 | Shenzhen, Guangdong, China
Tel: +86-0755-89205835
Fax: +86-0755-89805835-812
E-mail: info@ennocar.com
Web: www.ennocar.com

A user manual in PDF format is also available for download: User Manual (PDF)

11. Frequently Asked Questions (FAQ)

Q: Is this the complete hybrid battery or only individual cells?: A: This product is a complete hybrid car replacement battery pack, not just individual cells. It is designed to directly replace the original battery pack in your vehicle.

Ennocar EC-T-SERIES-GEN2-202V