KEMiMOTO Motorcycle LED Headlight Assembly

1. Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your KEMiMOTO Motorcycle LED Headlight Assembly. Designed for enhanced visibility and durability, this headlight features integrated DRL and turn signals, and is E-MARK (E24) certified for road safety.

Image: KEMiMOTO LED Headlight Assembly, front view.

2. Safety Information

• Always ensure the motorcycle's power is off before beginning installation or maintenance.
• Wear appropriate safety gear, including eye protection, during installation.
• If you are unsure about any part of the installation process, consult a qualified motorcycle technician.
• Ensure all connections are secure and properly insulated to prevent electrical shorts.
• Do not modify the headlight assembly, as this may void the warranty and compromise safety.

3. Package Contents

Please verify that all items are present in the package:

• 1 × LED Motorcycle Headlight Assembly

Image: KEMiMOTO LED Headlight Assembly, showing the unit and its components.

4. Specifications

Image: Dimensions of the KEMiMOTO LED Headlight Assembly.

Image: Icons representing key features like Canbus System, E24-mark, No Interference, Intelligent Cooling, No-destructive Installation, and IP68 Waterproof.

Image: Close-up of the E24-MARK certification on the headlight lens.

5. Installation Guide

This headlight assembly is designed for a plug-and-play, no-rewiring installation, making it simple and quick to install. It is compatible with the following Yamaha Tenere 700 models:

• Yamaha Tenere 700 (2019-2024)
• Yamaha Tenere 700 Rally Edition (2020-2024)
• Yamaha Tenere 700 World Raid (2022-2024)
• Yamaha Tenere 700 Extreme (2023-2024)

5.1. Pre-Installation Check

1. Ensure your motorcycle is turned off and the battery is disconnected.
2. Gather necessary tools (e.g., screwdrivers, wrenches).
3. Inspect the new headlight assembly for any visible damage.

5.2. Step-by-Step Installation

1. Carefully remove the existing headlight assembly from your motorcycle according to your motorcycle's service manual.
2. Disconnect the wiring harness from the old headlight.
3. Connect the wiring harness of the new KEMiMOTO LED Headlight Assembly to your motorcycle's existing wiring. Refer to the wiring diagram below for correct connections.
4. Mount the new headlight assembly into position, ensuring all mounting points are securely fastened.
5. Reconnect the motorcycle battery.
6. Test all light functions (DRL, Low Beam, High Beam, Turn Signals) before riding.

5.3. Wiring Diagram

Image: Wiring connections for DRL (Red), Low Beam (Purple), Negative (Black), High Beam (White), Right Turn Signal (Yellow), and Left Turn Signal (Green).

5.4. Headlight Adjustment

The headlight features an adjustable lighting mechanism, allowing you to adjust the height of the light beam (up and down) for optimal visibility and to comply with local regulations.

Image: Diagram showing the adjustable lighting mechanism for high and low angle adjustment.

For a more detailed installation guide, including specific steps for your motorcycle model, please contact our customer service after placing your order to receive an electronic installation manual (PDF).

6. Operation

The KEMiMOTO LED Headlight Assembly provides multiple lighting functions for various riding conditions:

• Daytime Running Light (DRL): Provides constant illumination for increased daytime visibility.
• Low Beam: Standard illumination for general riding, designed to illuminate the road ahead without blinding oncoming traffic.
• High Beam: Provides maximum illumination for riding in dark conditions or on unlit roads.
• Turn Signals: Integrated amber lights for indicating turns.

Image: Visual demonstration of High Beam, Low Beam, DRL, Right Turn Signal, and Left Turn Signal functions.

Image: Front view of the headlight installed on a Yamaha Tenere 700.

Video: Demonstration of the KEMiMOTO LED Headlight Assembly's various lighting modes and functions.

7. Maintenance

7.1. Cleaning

To maintain optimal light output and appearance, regularly clean the headlight lens with a soft cloth and mild soap solution. Avoid abrasive cleaners or harsh chemicals that could damage the lens or housing.

7.2. Cooling System

The headlight assembly features an effective cooling system with internal die-cast aluminum heat sinks and breathers to prevent water ingress and condensation. Ensure these areas remain clear of debris to allow for proper heat dissipation.

Image: Diagram illustrating the internal die-cast aluminum for heat dissipation and breathers to prevent water and condensation.

7.3. Waterproofing

The headlight is IP68 waterproof, designed to withstand various weather conditions including foggy, rainy, and snowy days. While highly durable, avoid directing high-pressure water jets directly at the seals for extended periods.

Image: Depiction of the headlight's IP68 waterproof rating in snowy, rainy, and foggy conditions.

8. Troubleshooting

8.1. Headlight Not Turning On

• Check all wiring connections to ensure they are secure and correctly matched according to the wiring diagram.
• Verify the motorcycle's battery has sufficient charge.
• Inspect fuses related to the headlight circuit and replace if blown.

8.2. Flickering Lights

• Ensure all electrical connections are tight and free from corrosion.
• Check for stable voltage supply from the motorcycle's electrical system.

8.3. Turn Signals Not Functioning

• Verify the turn signal wiring connections are correct.
• Check the motorcycle's turn signal relay or flasher unit.

If issues persist after performing these checks, please contact customer support for further assistance.

9. User Tips

• The KEMiMOTO LED Headlight Assembly is noted for its high quality and robust packaging, ensuring it arrives in excellent condition.
• Always confirm compatibility with your specific motorcycle model and year before purchase. While designed for Tenere 700 models up to 2024, always double-check for newer models or specific editions.
• The E-MARK (E24) certification ensures compliance with European road safety standards, which may be required for vehicle inspections (e.g., ITV in Spain).

10. Warranty and Support

KEMiMOTO provides a 12-Month Warranty for this headlight assembly from the date of purchase. This warranty covers:

• Quality Assurance: Each unit is tested before shipment to ensure stable performance.
• Defect Coverage: Covers manufacturing defects, LED failure, or abnormal performance.
• Easy Support: Contact us anytime for quick assistance and solutions.
• Replacement Service: Free replacement for confirmed quality issues.

Image: Summary of KEMiMOTO's 12-month warranty and after-sales service.

For warranty claims, technical support, or to request the electronic installation manual, please contact KEMiMOTO customer service with your purchase details.