Introduction
Thank you for choosing the Varstrom 1000W Hub Motor Wheel Electric Bicycle Conversion Kit. This kit is designed to transform your standard bicycle into a powerful electric bike, offering enhanced mobility and riding experience. Featuring a 48V 1000W gearless brushless rear hub motor, this kit is suitable for various bicycle types including Mountain Bikes, Road Bikes, City Bikes, Cruiser Bikes, Cargo Bikes, Recumbent Bikes, and Tricycles. Please read this manual thoroughly before installation and operation to ensure safe and optimal performance.
Safety Information
Your safety is paramount. Please adhere to the following safety guidelines:
- Fire Risk: Always follow the instruction manual strictly for charging and storage of your e-bike battery (not included in this kit) to prevent potential fire hazards.
- Protective Gear: Always wear a helmet and appropriate safety gear when riding your e-bike.
- Pre-Ride Checks: Before each ride, check tire pressure, brake functionality, and ensure all electrical connections are secure.
- Traffic Laws: Obey all local traffic laws and regulations.
- Water Exposure: The kit has an IPX5 waterproof rating, protecting against low-pressure water jets. Avoid heavy rain, submersion, or high-pressure washing to prevent damage.
- Professional Installation: If you are unsure about any installation steps, consult a qualified bicycle mechanic.
Package Contents
Please verify that all components listed below are included in your package:
- Hub Motor With Wheel (Rear Wheel)
- Controller Box
- Controller
- Optional Display (e.g., DZ40 Mini, SW2-M58, EKD01 Bluetooth, DPC18)
- 1T4 Cable
- Left PAS Sensor
- Thumb Throttle
- Headlight
- Plastic Straps
- Sticker
- Brake Lever (Optional) or Brake Sensor (Optional)
Note: Battery and Rear Cassette are NOT included in this kit and must be purchased separately.
Specifications
| Feature | Specification |
|---|---|
| Model | JYLT 1000W |
| Motor Type | Brushless Non-gear Hub Motor |
| Position | Rear Wheel |
| Rated Power | 1000W |
| Rated Voltage | 48V |
| Max Speed | About 55 KM/H |
| Max Torque | 66 N.m |
| OLD (Over Locknut Dimension) | 135mm ± 1 |
| Installation Dropout Size | 132-138mm Rear Dropout |
| Noise Grade | < 55dB |
| Waterproof Grade | IPX5 |
| Efficiency | > 80% |
| Operation Temperature | -20°C ~ 45°C |
| Certification | CE |
Compatibility
Before purchasing and installing the kit, ensure your bicycle meets the following compatibility requirements:
- Wheel Size: The kit is available for 26 inch, 27.5 inch, and 28"/29"/700C wheel sizes. Choose the correct size for your bicycle.
- Rear Dropout: Your bicycle's rear dropout size must be between 132-138mm. The motor's OLD is 135mm ± 1.
- Brake Type: The kit is compatible with mechanical disc brakes. It is NOT compatible with Rim V brakes.
- Gear Shift: The kit uses a cassette type gear shift. It is suitable for bicycles equipped with a cassette below 11 speeds. Note that the cassette is not included.
Setup and Installation
Follow these general steps to install your Varstrom E-Bike Conversion Kit. Refer to the wiring diagram for electrical connections.
- Prepare Your Bicycle: Remove the existing rear wheel from your bicycle.
- Install Hub Motor Wheel: Install the new hub motor wheel into the rear dropout of your bicycle. Ensure it fits securely within the 132-138mm dropout space.
- Mount Controller Box: Secure the controller box to your bicycle frame in a suitable location, typically near the seat post or on the down tube.
- Install PAS Sensor: Attach the Left PAS Sensor to the pedal crank arm. Ensure it is correctly aligned to detect pedal rotation.
- Install Throttle: Mount the Thumb Throttle on your handlebar in a comfortable position.
- Install Brake Components: Install the optional Brake Lever or Brake Sensor on your handlebars. If using brake sensors, attach them to your existing brake levers.
- Install Display: Mount the Optional Display (e.g., DZ40 Mini, SW2-M58, EKD01 Bluetooth, DPC18) on your handlebar.
- Connect Wiring: Use the provided 1T4 cable and other wires to connect the hub motor, controller, PAS sensor, throttle, brake components, display, and headlight. Refer to the wiring diagram carefully.
- Secure Cables: Use plastic straps to neatly secure all cables along the bicycle frame, preventing them from interfering with moving parts or getting damaged.
- Final Checks: Double-check all connections and ensure everything is securely fastened before proceeding to operation.
Operation
Once the kit is installed and a compatible 48V battery is connected, you can begin operating your e-bike:
- Power On: Turn on your e-bike system using the power button on the display or controller. The display will show current speed, battery level, and PAS (Pedal Assist System) level.
- Pedal Assisted Mode: Start pedaling, and the PAS sensor will detect your pedaling motion, activating the motor to provide assistance. You can adjust the level of assistance using the controls on your display.
- Pure Electric Mode: Use the thumb throttle to engage the motor without pedaling. This mode provides full electric power.
- Walking Assisted Mode: Some displays and controllers may offer a walking assist feature, providing low-speed motor power to help you push the bike while walking.
- Monitoring Display: Keep an eye on your display for speed, distance, battery charge, and any error codes.
- Braking: The brake levers or sensors will cut off motor power when activated, ensuring safe stopping.
Display Models
The kit supports various display models, each with different features. Below is a comparison table:
| Model | Mounting Size | Screen Size | PAS Level | Advanced Password | USB Function | Bluetooth | Brake Warning | Backlight Setting |
|---|---|---|---|---|---|---|---|---|
| DZ40 Mini (5PAS) | 22.2mm | 1.7 inch | 5 | / | X | / | X | / |
| 500C | 22.2mm | 2.2 inch | 3, 5, 9 | 1919 | X | / | ✓ | 1-5 |
| EKD01 Bluetooth | 22.2/25.4mm | 2.4 inch | 3, 5, 9 | 2020 | Type-C port | ✓ | ✓ | 30%/50%/75%/100% |
| SW2-M58 | 22.2/25.4/31.8mm | 3.8 inch | 3, 5, 9 | 1919 | X | / | ✓ | 1-5 |
| DPC18 (9 PAS) | 22.2/25.4/31.8mm | 3.5 inch | 3, 5, 9 | 1919 | ✓ | X | / | 1-5 |
Maintenance
Proper maintenance will extend the life and performance of your e-bike kit:
- Regular Cleaning: Keep the motor, controller, and other components clean from dirt and debris. Use a damp cloth; avoid high-pressure water.
- Check Connections: Periodically inspect all electrical connections for tightness and signs of wear or corrosion.
- Brake Inspection: Regularly check your brake pads and discs for wear. Ensure brake levers/sensors are functioning correctly.
- Tire Pressure: Maintain correct tire pressure for optimal efficiency and safety.
- Battery Care (User Provided): If you are using a separate battery, follow its manufacturer's instructions for charging, storage, and maintenance. Always charge in a well-ventilated area and avoid extreme temperatures.
- Water Protection: While the kit is IPX5 rated, avoid prolonged exposure to heavy rain or submersion in water. Dry components thoroughly if they get wet.
Troubleshooting
If you encounter issues with your e-bike kit, refer to the following common problems and solutions:
- Motor Not Engaging:
- Check if the battery is charged and properly connected.
- Ensure the display is powered on and showing no error codes.
- Verify that the PAS sensor is correctly installed and aligned, and its cable is securely connected.
- Check throttle connection and functionality.
- Ensure brake levers/sensors are not engaged, as they cut motor power.
- Display Not Turning On:
- Check the main power connection from the battery to the controller.
- Ensure the display cable is securely connected to the controller.
- Verify the battery has sufficient charge.
- Inconsistent Pedal Assist:
- Re-check the PAS sensor installation and ensure the magnets are passing correctly.
- Inspect the PAS sensor cable for damage.
- Ensure the selected PAS level on the display is appropriate.
- Unusual Noises from Motor:
- Inspect the motor for any loose spokes or foreign objects.
- Ensure the wheel is properly seated in the dropouts.
If the problem persists after checking these points, please contact customer support for further assistance.
User Tips
- Start Gently: When first using your e-bike, start with the lowest pedal assist level to get accustomed to the motor's power delivery.
- Plan Your Rides: Consider the terrain and your battery's range. While the kit offers significant power, efficient riding can extend your range.
- Secure All Components: Regularly check that all bolts, nuts, and quick releases are tightened to prevent components from loosening during rides.
- Learn Your Display: Familiarize yourself with all the functions and settings of your chosen display model to optimize your riding experience.
Warranty and Support
The Varstrom 1000W Hub Motor Wheel Electric Bicycle Conversion Kit comes with a 1-year warranty. This warranty covers manufacturing defects and ensures the product is free from defects in materials and workmanship under normal use.
For any technical support, troubleshooting assistance, or warranty claims, please contact the seller or manufacturer directly. Provide your purchase details and a clear description of the issue to facilitate a quick resolution.
