CHANZON 3 5 10 Watt 3W Wattage High Powered Led Pcb Light Emitting Diode Bead

Contents

CHANZON High Power UV Cyan LED Chip User Manual

Model: 3 5 10 Watt 3W Wattage High Powered Led Pcb Light Emitting Diode Bead

1. Product Overview

This manual provides instructions for the CHANZON High Power UV Cyan LED Chips, available in 3W, 5W, and 10W configurations, with various wavelengths ranging from 365nm to 490nm. These SMD ultraviolet intensity lamp bulbs are designed for applications requiring specific light spectrums.

CHANZON High Power UV and Cyan LED Chips
Figure 1: CHANZON High Power UV and Cyan LED Chips
Video 1: CHANZON High Power LED Chip Product Overview

2. Safety Information and Warnings

  • Do not use in damp or high-temperature environments.
  • Avoid direct exposure of eyes to the light beam.
  • Ensure power is disconnected before installation or maintenance.
  • Do not disassemble the LED bead arbitrarily.

3. Setup and Installation

  1. Turn off the power supply during installation.
  2. Secure the LED bead in an appropriate position.
  3. The unit is ready for use once power is connected.

3.1 Heat Dissipation Notice

It is recommended to use LED heat dissipation aluminum profiles or a copper radiator. For lamp beads above 20W, it is recommended to add a fan for active heat dissipation. The specific temperature of the lamp beads should not exceed 60°C.

  • For 1W LED lamp beads, use a heat sink with a surface area ≥ 50 square centimeters.
  • For 3W LED lamp beads, use a heat sink with a surface area ≥ 150 square centimeters.
  • Lamp beads must be used on a flat radiator.
  • Thermal silicon grease should be used to fill the gap between the bottom of the lamp bead and the heat dissipation tablet. Do not apply too much, as excessive thermal silicon grease hinders heat dissipation and can beat the thin layer.

3.2 Welding Instructions

  • Soaking Welding: The product welding temperature should be controlled at 23°C ± 5°C for a maximum of 5-10 seconds. The soaked welding position must be at least 3 mm from the colloid.
  • Big Iron Welding (Manual): Manual welding is recommended using a constant temperature soldering iron. The soldering iron and pads should be completed within the highest temperature of 350°C for 3-5 seconds at one time. The soldering iron must be grounded, and static electricity cannot exceed the safe range. The welding position must be at least 3 mm from the colloid.

3.3 Pin Instructions

  • Pins must be bent at the colloid or above.
  • Bracket molding must be fixtured, which should be done by professionals.
  • Bracket molding must be completed before welding.
  • Stent molding must ensure that the pin and distance are consistent with the line board.
Internal structure and wiring diagrams for 1-5W and 10W LED chips
Figure 2: Internal structure and wiring details for 1-5W and 10W LED chips, highlighting copper holder, gold wires, and anode/cathode markings.

4. Operating Instructions

Once properly installed and connected to a power supply, the LED chip is ready for use. Ensure the operating environment is within the specified temperature range and provides adequate ventilation.

  • Avoid frequent on/off switching to prevent reduced service life.
  • Ensure adequate ventilation and heat dissipation during operation to maintain optimal performance and longevity.

5. Maintenance

To ensure the longevity and optimal performance of your LED chip, consider the following maintenance tips:

  • Regularly check the heat sink and fan (if installed) for dust accumulation and clean as necessary to ensure efficient heat dissipation.
  • Avoid exposing the LED chip to extreme temperatures or humidity.
  • Minimize frequent on/off cycles to extend the working life of the LED.

6. Troubleshooting

  • Lamp does not light up: Check the power supply and connection status. Ensure all wiring is correct and secure.
  • Excessive heating: Ensure the installation location provides sufficient ventilation. Verify that the heat sink is adequately sized and properly installed, and consider adding active cooling (fan) if necessary, especially for higher wattage LEDs.
  • Uneven light distribution: Adjust the LED bead's angle or replace relevant components if the issue persists.

7. Specifications

General Product Specifications
Attribute Value
Brand NameCHANZON
Model Number3 5 10 Watt 3W Wattage High Powered Led Pcb Light Emitting Diode Bead
Rated Power3W, 5W, 10W
Chip Size45Mil
Lighting ColorsPurple / Cyan
Color Wavelength365nm, 370nm, 375nm, 380nm, 385nm, 390nm, 395nm, 400nm, 405nm, 410nm, 425nm, 490nm
Sealing Material2*99% Golden Wires, Copper Bracket, Dow Corning Glue
CertificationCCC, CE/RoHS/FCC
Working Life50000 Hrs
Operating Temperature-30 to +85°C (-22 to +185°F)
Welding Temperature120°C in 5 seconds (max)
OriginMainland China
Item TypeBall
3W/5W and 10W LED Chip Size Diagrams
Figure 3: Dimensions for 3W/5W and 10W LED chips.

7.1 UV / Purple LED Specifications (365-425nm)

Power Forward Voltage Forward Current Quantity
3W3.0-3.4V400-500mA10PCS
5W6-7V600-700mA5PCS
10W9-11V900mA1PC
UV/Purple LED Specifications Table
Figure 4: Detailed specifications for UV/Purple LED chips.

7.2 Cyan LED Specifications (490nm)

Power Forward Voltage Forward Current Luminous Flux Quantity
3W3.0-3.4V400-500mA60-70LM10PCS
5W6-7V600-700mA120-130LM5PCS
10W9-11V900mA120-130LM1PC
Cyan LED Specifications Table
Figure 5: Detailed specifications for Cyan LED chips.

7.3 Light Spectrum and Applications

UV 365-425nm and Cyan 490nm Light Comparison
Figure 6: Visual comparison of light emitted by Ultraviolet (UV 365-425nm) and Cyan (490nm) LEDs.
Electromagnetic Spectrum Diagram
Figure 7: Electromagnetic spectrum diagram showing UV, Visible Light, and Infrared ranges.
UV Wavelength Comparison on Banknotes
Figure 8: Demonstration of different UV wavelengths (365nm to 425nm) on banknotes, illustrating their distinct effects.

8. User Tips

  • Always ensure proper heat management for your LED chips to prevent overheating and prolong their lifespan.
  • When soldering, adhere strictly to recommended temperatures and grounding procedures to avoid damage.
  • For optimal light distribution, carefully consider the placement and angle of your LED beads during installation.
  • If you need to bend the pins, do so carefully at or above the colloid to prevent damage to the internal components.

9. Warranty and Support

Online consultation and after-sales support are available for this product. For further assistance or detailed documentation, please refer to the official product page or contact customer support.

A user manual in PDF format is available for download. You can find it by searching for "Item guides & documents" on the product's official page.

10. Packaging Information

CHANZON LED Chip Packaging
Figure 9: Example of CHANZON LED chip packaging.

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