1. Introduction
This manual provides essential information for the proper installation, operation, and maintenance of your new aluminum clip-on handlebars. These handlebars are specifically designed for Yamaha YZF-R6 motorcycles manufactured between 2006 and 2016. Please read this manual thoroughly before installation and use to ensure safety and optimal performance.
2. Specifications
The following table details the key specifications of the clip-on handlebars:
| Attribute | Detail |
|---|---|
| Motobike Make | Yamaha |
| Material | Aluminum |
| Color | Silver |
| Fitment | For Yamaha YZF-R6 2006-2016 |
| Handlebar Length | 20 cm (7.8 in) |
| Handlebar Diameter | 2.2 cm (0.8 in) |
| Clamp Diameter | 4.9 cm (1.9 in) |
| Clamp Width | 2.7 cm (1 in) |
| Bolt Size | 4 mm |
3. Package Contents
Your package should contain the following items:
- 1 Pair of Clip-on Handlebars (Silver, Aluminum)
4. Installation
Warning: Motorcycle handlebar installation requires mechanical expertise. If you are not confident in your abilities, it is highly recommended to seek professional installation to ensure safety and proper function.
- Preparation: Ensure your motorcycle is on a stable stand. Remove the existing handlebars and controls carefully, noting the position and orientation of all components.
- Mounting the Clamps: Loosen the bolts on the new clip-on handlebar clamps. Position the clamps onto the fork tubes at the desired height and angle. The handlebar clamp can be adjusted freely according to your needs.
- Attaching Handlebar Tubes: Slide the handlebar tubes into the clamps. Adjust their angle and extension for comfortable riding posture.
- Reattaching Controls: Reinstall all original controls (throttle, brake, clutch, switches) onto the new handlebar tubes.
- Drilling for Controls (If Necessary): Some original motorcycle controls may require a locating pin that fits into a pre-drilled hole on the handlebar. These clip-on handlebars may not have these holes. If your controls require such holes, you will need to carefully measure and drill them into the new handlebars. Ensure precise alignment to prevent control malfunction.
- Tightening: Once all components are in place and aligned, tighten all bolts to the manufacturer's recommended torque specifications. Do not overtighten.
- Final Check: Before riding, perform a thorough check of all controls, ensuring they operate smoothly and without obstruction. Verify that the handlebars are securely fastened and do not interfere with any other parts of the motorcycle, especially at full lock.
5. Operation
These clip-on handlebars are designed to provide good manipulating and stability at high speeds. After installation, familiarize yourself with the new riding position and handling characteristics of your motorcycle in a safe environment before riding at higher speeds or in traffic. Always ensure all controls are easily accessible and operate correctly.
6. Maintenance
- Regular Inspection: Periodically check all bolts and fasteners for tightness. Vibrations from riding can cause components to loosen over time.
- Cleaning: Clean the handlebars with a mild soap and water solution. Avoid harsh chemicals or abrasive cleaners that could damage the aluminum finish.
- Damage Check: Inspect the handlebars for any signs of damage, cracks, or bending, especially after any impact or fall. Replace immediately if damage is found.
7. Troubleshooting
Controls not fitting correctly or rotating:
If your motorcycle's original controls (e.g., switch housings) have locating pins that require corresponding holes in the handlebars, and these new clip-on handlebars do not have them, you will need to drill these holes manually. This is a common modification required for aftermarket handlebars. Ensure precise measurement and careful drilling to avoid damaging the handlebars or compromising control function.
8. User Tips
- Check for Control Holes: As noted by other users, these handlebars may not come with pre-drilled holes for control locating pins. Be prepared to drill these yourself if your motorcycle's controls require them.
- Quality and Finish: Users have noted the good quality and finish of the product, often comparing it favorably to original parts.
- Adjustability: Take advantage of the adjustable clamp design to find your preferred riding position for comfort and control.
9. Frequently Asked Questions (FAQ)
- Q: What are the dimensions of these handlebars?
- A: The handlebar tubes are 20 cm (7.8 in) long with a diameter of 2.2 cm (0.8 in). The clamps have a diameter of 4.9 cm (1.9 in) and a width of 2.7 cm (1 in).
- Q: Are these handlebars compatible with a Yamaha R6R?
- A: Yes, these handlebars are designed to fit Yamaha YZF-R6 models from 2006 to 2016, which includes the R6R variant.
10. Warranty and Support
For any questions regarding product warranty, returns, or technical support, please contact the seller directly through your purchase platform. Ensure you retain your proof of purchase for any warranty claims.
11. Additional Resources
A detailed user manual in PDF format is available for download: