Universal Brass Exhaust Tail Muffler Tip Pipe Instruction Manual

Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your MOSOKOYO Universal Brass Exhaust Tail Muffler Tip Pipe. Designed for various motorcycle models including Harley, Chopper, Bobber, Custom Honda, and Yamaha, this exhaust tip enhances both the aesthetics and sound of your motorcycle's exhaust system. Please read this manual thoroughly before installation and use to ensure proper fitment and safe operation.

Safety Information

• Always wear appropriate safety gear, including eye protection and gloves, during installation.
• Ensure the motorcycle's engine is off and cool before beginning any work on the exhaust system.
• The exhaust system can become extremely hot during operation. Allow sufficient time for cooling before handling.
• Improper installation can lead to exhaust leaks, reduced performance, or damage to the motorcycle. If unsure, seek professional assistance.
• Keep small parts away from children.

Package Contents

Please verify that all items are present and undamaged upon opening the package.

• Brass Exhaust Tip(s) (Quantity as per order: 1PC or 2PCS)
• Securing Screw(s)

Specifications

For detailed dimensions, please refer to the product images.

Installation Instructions

Before installation, ensure your motorcycle's exhaust pipe is cool and clean. This product is designed to fit inside most 2-inch pipes and has an outer diameter of 1-7/8 inches. Please measure your exhaust pipe's inner diameter to ensure compatibility.

1. **Prepare the Exhaust Pipe:** Ensure the tail end of your motorcycle's exhaust pipe is clean and free from debris.
2. **Align and Insert:** Align the brass exhaust tip with the tail end of your exhaust pipe. Carefully slide the tip into place and secure it.
3. **Secure the Tip:** The exhaust tip has one tapped hole. Align this hole with a suitable position on your exhaust pipe. You will need to drill a corresponding hole into your exhaust pipe if one is not already present.
4. **Tighten the Screw:** Insert the provided securing screw into the aligned holes and tighten it firmly. Do not overtighten to avoid stripping the threads or damaging the exhaust tip/pipe.
5. **Final Check:** Ensure the exhaust tip is securely fastened and does not wobble. Installation is now complete.

For a visual guide, please watch the product video:

A detailed user manual in PDF format is also available for download: User Manual (PDF)

Operating Instructions

Once installed, the exhaust tip operates passively as part of your motorcycle's exhaust system. It is designed to provide a "perfect touch" to the exhaust system, potentially altering the exhaust note and enhancing the visual appeal. No specific operational steps are required beyond proper installation.

Maintenance

• **Cleaning:** To maintain the polished finish of the brass, clean regularly with a soft cloth and a brass-specific cleaner. Avoid abrasive materials that could scratch the surface.
• **Inspection:** Periodically check the exhaust tip for any signs of loosening or damage. Ensure the securing screw remains tight.
• **Corrosion:** Brass is resistant to corrosion, but exposure to harsh chemicals or road salts can affect its appearance. Clean promptly if exposed.

Troubleshooting

Exhaust Tip Feels Loose After Installation:

• Ensure the securing screw is fully tightened.
• Verify that the drilled hole in your exhaust pipe is appropriately sized for the screw and provides a snug fit.
• Check if the exhaust tip is fully seated within the tail end of the exhaust pipe.

Difficulty Installing the Tip:

• Re-measure the inner diameter of your motorcycle's exhaust pipe to confirm it is approximately 2 inches, allowing for the 1-7/8 inch outer diameter of the tip.
• Ensure there are no burrs or obstructions inside your exhaust pipe that might prevent the tip from sliding in smoothly.

User Tips

• **Verify Sizing:** Always double-check the inner diameter of your motorcycle's exhaust pipe before purchasing to ensure the 1-7/8" outer diameter tip will fit correctly into your approximately 2" pipe.
• **Pre-Drill Carefully:** When drilling the hole for the securing screw, use the correct drill bit size and take care to avoid damaging the exhaust pipe or the tip.

Frequently Asked Questions (FAQ)

Q: What is the exact size of this exhaust tip?

A: The outer diameter of the exhaust tip is 1-7/8 inches (approximately 4.76 cm). Its overall dimensions are approximately 5.5cm (height) x 5.1cm (width) x 5.1cm (depth). It is designed to fit inside most 2-inch diameter exhaust pipes.

Q: Is drilling required for installation?

A: Yes, the exhaust tip has one tapped hole for securing. You will need to drill a corresponding hole in your motorcycle's exhaust pipe to fasten the tip with the provided screw.

Warranty and Support

For any questions, concerns, or support regarding your MOSOKOYO Universal Brass Exhaust Tail Muffler Tip Pipe, please contact the seller or manufacturer directly. Please retain your proof of purchase for any warranty claims.