1. Introduction
Thank you for choosing the KEMIMOTO Motorcycle Top Case. This durable and versatile tail box is designed to provide secure and waterproof storage for your motorcycle, enhancing your riding experience. Available in 45L and 55L capacities, it features a robust aluminum shell, a quick-release system for easy installation, and an anti-theft locking mechanism. This manual provides essential information for the proper setup, operation, maintenance, and troubleshooting of your new top case.
2. Safety Information
- Always ensure the top case is securely mounted to your motorcycle's rack before riding.
- Do not exceed the maximum weight capacity of your motorcycle's rack or the top case itself.
- Distribute weight evenly inside the top case to maintain motorcycle stability.
- Regularly check all mounting hardware for tightness, especially after long rides or impacts.
- Be aware that adding a top case can affect your motorcycle's handling, especially at high speeds or in windy conditions.
- Keep keys in a safe place and ensure the lock is engaged when the top case is unattended.
3. Package Contents
Please verify that all the following items are included in your package:
- 1 x Luggage Storage Trunk Box (45L or 55L, depending on your selection)
- 1 x Bracket Base Plate
- 1 x Backrest Pad
- 2 x Security Keys
- Safety Strips
- Necessary Mounting Accessories (screws, nuts, washers, etc.)
- Removable PU Insulating Cotton Lining (pre-installed or separate)
4. Setup and Installation
The KEMIMOTO Top Case features a quick-release system for easy installation and removal. An Allen key and open-jawed spanner are required for installation.
4.1. Installation Video Guide
Video 1: KEMIMOTO Motorcycle Top Case Installation Guide. This video demonstrates the step-by-step process of mounting the top case to a motorcycle rack.
4.2. Step-by-Step Installation
- Prepare the Motorcycle: Remove the passenger seat or access the rear rack area of your motorcycle.
- Position the Base Plate: Place the provided bracket base plate onto your motorcycle's existing tail rack. Ensure it is centered and aligned correctly.
- Secure the Base Plate: Use the supplied mounting accessories (screws, washers, nuts) to firmly attach the base plate to the motorcycle rack. Tighten all fasteners with an Allen key and open-jawed spanner. Refer to Figure 4 for visual guidance on attaching the positioning buckle and securing the plate.
- Attach the Top Case: Align the bottom of the top case with the installed base plate. The quick-release system allows the top case to slide and lock into place.
- Lock the Top Case: Once the top case is seated on the base plate, engage the locking mechanism. The quick-change system is accessible only when the top case is open. Once locked, the top case is secured against theft and accidental detachment.
5. Operating Instructions
5.1. Storage and Capacity
The KEMIMOTO Top Case offers ample internal space for your travel needs. The 55L version can comfortably store a full-face helmet along with other trivial items like gloves, t-shirts, a wallet, and water bottles. The interior is equipped with a removable PU insulating cotton lining for added protection of your belongings.
5.2. Secure Locking
The top case is equipped with a secure locking mechanism to protect your belongings from theft. Two keys are provided. Ensure the top case is properly closed and locked before riding or leaving it unattended. The locking system also prevents accidental demounting without tools.
5.3. Water Resistance
The KEMIMOTO Top Case is designed with high water resistance features, including a sealing buffer pad and other waterproofing measures, to effectively block water from seeping into the box. This protects the contents of your top case even on rainy days.
6. Maintenance
To ensure the longevity and optimal performance of your KEMIMOTO Top Case, follow these maintenance guidelines:
- Cleaning: The robust aluminum shell and plastic components are easy to clean. Use a mild soap and water solution with a soft cloth. Avoid abrasive cleaners or solvents that could damage the finish.
- Lubrication: Periodically lubricate the lock mechanism and hinges with a silicone-based lubricant to ensure smooth operation.
- Inspection: Regularly inspect the mounting hardware, straps, and the quick-release system for any signs of wear, damage, or looseness. Tighten any loose fasteners immediately.
- Storage: When not in use, store the top case in a clean, dry place away from direct sunlight and extreme temperatures.
7. Troubleshooting
If you encounter any issues with your KEMIMOTO Top Case, consider the following common solutions:
- Top Case feels loose: Check all mounting bolts and the quick-release mechanism. Ensure they are properly tightened and engaged.
- Difficulty locking/unlocking: Apply a small amount of lubricant to the lock cylinder and key. Ensure no debris is obstructing the mechanism.
- Water leakage: Inspect the sealing buffer pad around the lid for any damage or misalignment. Ensure the lid is fully closed and latched.
- Unusual noise during riding: Verify that the top case is securely attached and that no items inside are rattling. Adjust the mounting if necessary.
For persistent issues, please contact KEMIMOTO customer support.
8. Specifications
| Feature | Detail |
|---|---|
| Brand Name | KEMITOUR |
| Model Name | F1703-27042BK |
| Item Type | Tail Box |
| Material | CNC Aluminum alloy |
| Color | Black |
| Capacity | 45L / 55L |
| Item Weight | 8.2 kg |
| Special Features | Folding Armor Luggage Case with Panel Organizer Modular |
| Origin | Mainland China |
8.1. Dimensions
| Measurement | 45L Top Case | 55L Top Case |
|---|---|---|
| Item Length | 41.5 cm (16.34 in) | 41 cm (16.14 in) |
| Item Width | 35 cm (13.79 in) | 45.5 cm (17.91 in) |
| Item Height | 33.5 cm (13.19 in) | 36.5 cm (14.37 in) |
| Depth Inside the Box | 24 cm (9.45 in) | Not specified |
Note: Manual measurements may have an error of ±1cm.
9. User Tips
- Easy Installation: Users have noted the top case is super easy to install, making it convenient for quick setup.
- Convenient Storage: The top case is considered very useful and convenient for daily use and travel.
- Post-Impact Check: In case of any impact or fall, always thoroughly inspect the top case and its mounting for any damage or loosened components before continuing your journey.
10. Warranty and Support
10.1. Warranty Service
All KEMIMOTO products come with a one (1) year warranty against manufacturing defects. This warranty ensures that your product meets quality standards and provides reliable service.
10.2. Customer Support
If you have any questions, require assistance with installation, or need to report a manufacturing defect, please contact KEMIMOTO customer service through the platform where you purchased the product. Provide your product model and any relevant details to help us assist you efficiently.