AUXBEAM BB80

AUXBEAM BB80 8-Gang Switch Panel Instruction Manual

Universal 12-24V Power Control System for Vehicle Accessories

1. Product Overview

The AUXBEAM BB80 8-Gang Switch Panel is a universal power control system designed to manage up to 8 auxiliary lights and accessories in 12V-24V vehicles. It features a compact switch panel, a robust circuit control box with a built-in solid-state relay, and an auto-dimming blue backlight for enhanced visibility and safety.

AUXBEAM BB80 8-Gang Switch Panel and Control Box
Figure 1: AUXBEAM BB80 8-Gang Switch Panel and Control Box

2. What's Included

Please check the package contents to ensure all items are present:

  • BB80 Switch Panel
  • Circuit Control Box
  • Circuit Breaker
  • 60 pcs Labels (Stickers)
  • Mounting Brackets
  • Instruction Manual
  • Wire Harness (10ft or 20ft, depending on variant)
  • Power Harness, Fuse Wire & Adapter
  • Installation Kit (Screws, Screwdriver, Zip Ties)
  • Waterproof Cover
  • Packing Box
  • Fuse Extender
  • ACC Wire
  • Circle Breaker Fuses
Diagram of all included components for the AUXBEAM BB80 switch panel
Figure 2: All components included in the package.
Detailed view of included parts with labels
Figure 3: Detailed view of included parts.

3. Specifications

AttributeValue
Housing MaterialHigh quality aluminum
Input Voltage12-24V DC
Maximum Power (12V)600W
Maximum Power (24V)1200W
Maximum Current60A
Switch OperationOn - Off
Light SensorYes (for auto-dimming)
Operating Temperature-40°C ~ +150°C (-40°F ~ 221°F)
Backlight TypeBlue
Mounting TypeSurface mount
Switch TypePush button
External Testing CertificationCE
Waterproof RatingIP65
Switch Panel Size4.6" x 2.6" (11.5 cm x 6.5 cm)
Control Box Size4.5" x 3.5" (11.5 cm x 9 cm)
Image showing product specifications and applications
Figure 4: Key specifications and universal application examples.
Dimensions of the switch panel and control box
Figure 5: Dimensions of the switch panel and control box.

4. Setup and Installation

The AUXBEAM BB80 switch panel system is designed for multi-position installation and wide application across various vehicles like Jeeps, ATVs, Trucks, Boats, and Golf Carts. Ensure your vehicle's electrical system is within the 12-24V DC input range.

4.1 Mounting the Switch Panel and Control Box

  1. Choose a suitable location for the switch panel within your vehicle's cabin, ensuring it is easily accessible and does not obstruct driving.
  2. Use the provided mounting brackets and screws to securely attach the switch panel.
  3. Select a dry, protected location for the circuit control box, typically under the hood or in a protected compartment. Ensure it is away from excessive heat, moisture, and moving parts.
  4. Mount the control box using the appropriate hardware.
Mounting brackets for the switch panel
Figure 6: Mounting brackets for installation.

4.2 Wiring Connections

Follow the wiring diagram carefully. It is recommended to have this installed by a professional if you are not familiar with vehicle electrical systems.

  1. Connect the main power harness from the vehicle's battery to the circuit control box. Ensure the inline fuse is properly installed.
  2. Connect the control cable from the switch panel to the circuit control box.
  3. For each accessory (e.g., light bar, light cubes, fan), connect its positive wire to the corresponding output terminal on the circuit control box. The control box has 8 circuits with varying fuse ratings (e.g., 30A, 20A, 10A, 5A). Refer to the diagram for specific circuit ratings.
  4. Ensure all ground wires from accessories are properly connected to a common ground point on the vehicle chassis.
  5. Organize all wiring neatly using the provided zip ties to prevent tangles and potential hazards.
Simplified wiring diagram for the AUXBEAM BB80 system
Figure 7: Simplified wiring diagram showing connections from battery to control box, switch panel, and accessories.
Diagram showing connection of lighting product to the switch controller
Figure 8: Connecting an accessory to the switch controller.
Before and after image of organized wiring with the control box
Figure 9: Example of organized wiring after installation.

4.3 Customizing Labels

Use the provided 60 universal switch stickers to label each button on your switch panel according to the connected accessory. This helps in quick identification and operation.

Switch panel with various labels for customization
Figure 10: Customizing the switch panel with labels.

5. Operating Instructions

The BB80 switch panel allows you to control up to 8 different accessories with simple push-button operation.

5.1 Basic Operation

  1. Press any button on the switch panel to turn the corresponding accessory ON. The button's indicator light will illuminate red.
  2. Press the button again to turn the accessory OFF. The indicator light will turn off.

5.2 Memory Function

The switch panel features a memory function. When the vehicle's ignition is turned off and then back on, the switch panel will remember the last state of each accessory (ON or OFF) and restore them accordingly.

5.3 Auto-Dimming Backlight

The blue backlight of the switch panel automatically adjusts its brightness based on ambient light conditions. This feature helps reduce eye strain and enhances driving safety:

  • In bright conditions (e.g., daylight), the backlight will be brighter for clear visibility.
  • In dark conditions (e.g., tunnels, night driving), the backlight will dim to minimize distraction.
Comparison of auto-dimming function in light and dark conditions
Figure 11: Auto-dimming feature for optimal visibility.
Image highlighting blue backlight and memory function
Figure 12: Blue backlight and memory function details.

5.4 Product Demonstration Video

Watch this video for a visual demonstration of the switch panel in action:

Video 1: Demonstration of the AUXBEAM BB80 8-Gang Switch Panel controlling vehicle lights.

6. Maintenance

The AUXBEAM BB80 switch panel system is designed with an IP65 waterproof rating, offering protection against dust and low-pressure water jets. Regular maintenance will ensure its longevity and optimal performance.

  • Cleaning: Periodically wipe the switch panel and control box with a soft, damp cloth to remove dust and dirt. Avoid using harsh chemicals or abrasive cleaners.
  • Inspections: Regularly check all wiring connections for tightness and signs of corrosion or damage. Ensure the control box remains securely mounted.
  • Fuse Check: If an accessory stops working, check the corresponding fuse in the circuit control box. Replace blown fuses with new ones of the correct amperage (refer to the circuit ratings in the specifications).

7. Troubleshooting

If you encounter issues with your AUXBEAM BB80 switch panel, refer to the following troubleshooting steps:

  • Accessory Not Turning On:
    1. Check if the switch panel button's indicator light is illuminated.
    2. Inspect the wiring connection for the specific accessory at both the control box and the accessory itself.
    3. Check the fuse for the corresponding circuit in the control box. A malfunction indicator light on the control box (Figure 13) will illuminate if a fuse is blown. Replace any blown fuses.
    4. Ensure the main power connection to the control box is secure and receiving power from the vehicle battery.
  • Switch Panel Not Responding:
    1. Verify the connection between the switch panel and the control box.
    2. Check the main power supply to the control box.
  • Backlight Issues:
    1. Ensure the light sensor on the switch panel is not obstructed.
    2. If the backlight is not functioning at all, check the main power supply.
8-in-1 control box diagram with malfunction indicator light
Figure 13: The control box features a malfunction indicator light for blown fuses.

8. Warranty and Support

The AUXBEAM BB80 8-Gang Switch Panel comes with a 2-YEAR Protection warranty. For any warranty claims or technical support, please contact AUXBEAM customer service through their official channels.

9. User Tips

No specific user tips were available from provided reviews or Q&A content. However, general tips for optimal use include:

  • Plan Your Layout: Before installation, plan which accessory will be connected to each switch. This helps in organizing the wiring and applying the correct labels.
  • Professional Installation: If you are unsure about electrical wiring, consider professional installation to ensure safety and proper functionality.
  • Regular Checks: Periodically check the fuses and wiring connections, especially after off-road driving or exposure to harsh conditions.

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