1. Introduction
This manual provides essential information for the safe and efficient use of your Aideepen Compact GaN Power Supply Board. This high-power switching power supply module is designed for various applications, offering stable DC output from a wide AC input range. Please read this manual thoroughly before installation and operation.
Video: Overview of the Compact GaN Power Supply Board.
2. Safety Information
Always observe the following safety precautions to prevent injury or damage to the device:
- Ensure the input voltage is within the specified range (AC 170-265V).
- Do not exceed the maximum continuous output power of 150W.
- The power supply board can generate significant heat under full load; ensure adequate cooling (e.g., installation on a radiator or active cooling).
- Avoid touching the board components when powered, as high voltages are present.
- Protect the board from moisture, dust, and extreme temperatures.
- Ensure proper insulation and wiring to prevent short circuits.
- This device is intended for integration into larger systems by qualified personnel.
3. Key Features
- Wide AC Input Range: Supports AC 170-265V.
- Stable DC Output: Available in DC 24V 6A or DC 12V 12A configurations.
- Advanced GaN Technology: Enhances power conversion efficiency, reduces energy consumption and heat generation.
- Compact Design: Optimized circuit design and highly integrated components for a small footprint, reducing volume by two-thirds compared to traditional power supplies.
- Multi-Protection Mechanisms: Built-in overload, short-circuit, and overheat protection ensure safe and reliable operation.
- High Efficiency: Typical operating efficiency of 92% at rated input voltage and full load output.
- Ultra-Low Ripple & Noise: Ripple voltage is ≤65mV at rated output voltage and full load output.
- Ultra-Low Static Power Consumption: Less than 190mW, complying with U.S. Department of Energy (DOE) Energy Star® standards.
- Robust Reliability: Utilizes high-quality, rigorously screened, and aged-tested components, with a Mean Time Between Failures (MTBF) ≥ 30,000 hours under normal operation.
- Electromagnetic Compatibility: Complies with EN55032 standards, offering excellent interference resistance for complex environments.
Image: Explanation of Gallium Nitride Technology for enhanced efficiency.
Image: Overview of the Multi-Protection Mechanism.
Image: Illustration of highly integrated components for compact design.
4. Specifications
| Parameter | Value |
|---|---|
| Brand Name | Aideepen |
| Model Number | Compact GaN Power Supply Board |
| Input Voltage | AC 170-265V |
| Output Power | 150W (Continuous) |
| Output Configurations | DC 24V 6A / DC 12V 12A |
| Output Current | 0-15A (depending on configuration) |
| Output Type | SINGLE |
| Rated Capacity | 40-1000VA (including 40VA) |
| Standby Power Consumption | <190mW |
| Voltage Regulation | ≤1% |
| Load Regulation | ≤1% |
| Overcurrent Protection Threshold | Above 120% |
| Surge Voltage Withstand | 300V for 5 seconds |
| Rise Time | Output voltage from 0V to 90% of rated value ≤10ms |
| Hold Time | After input interruption, output voltage maintains ≥90% of rated value for ≥100ms |
| Efficiency | 92% at rated input voltage and full load output |
| Ripple and Noise | Ripple voltage ≤65mV at rated output voltage and full load output |
| Reliability (MTBF) | ≥ 30,000 hours under normal operation |
| Electromagnetic Compatibility | Complies with EN55032 standards |
| Dimensions (L x W x H) | 69.6mm x 43.8mm x 25.8mm (approx. 2.74in x 1.72in x 1.01in) |
| Certification | CE |
| Origin | Mainland China |
Image: Dimensions of the power supply board.
Image: Visual comparison of the DC 24V 6A and DC 12V 12A models.
5. Component Identification
The power supply board features clearly marked input and output terminals for easy connection. Key components include capacitors, transformers, and integrated circuits for power conversion and regulation.
Image: Input (AC 170-265V) and Output (DC 24V 6A / 12V 12A) terminal identification. Note: The image labels DC24V4A, but the product supports DC24V6A or DC12V12A.
Image: Bottom view of the power supply board, showing component layout.
6. Installation and Wiring
The power supply board is designed for easy integration. Follow these steps for proper installation:
- Mounting: Secure the power supply board using the mounting holes provided on its aluminum casing. Ensure it is mounted on a stable, non-conductive surface.
- Cooling: Due to potential heat generation under load, it is highly recommended to install the board on a radiator or ensure active cooling (e.g., a fan) to maintain optimal operating temperatures.
- Input Connection: Connect the AC input (170-265V) to the designated input terminals (typically marked 'L' and 'N'). Ensure correct polarity and secure connections.
- Output Connection: Connect your DC load to the output terminals (typically marked '+' and '-'). Observe correct polarity for your application.
- Verification: Double-check all connections before applying power to prevent damage to the power supply or connected devices.
Warning: Ensure power is disconnected before making any connections or adjustments to avoid electrical shock.
7. Operation
Once properly installed and wired, the power supply module operates automatically. Apply the specified AC input voltage, and the module will provide a stable DC output. The built-in protection mechanisms will activate in case of overload, short-circuit, or overheating, ensuring safe operation.
Image: Example of a full-load efficiency test setup, demonstrating stable output under load.
Image: Oscilloscope display showing ultra-low ripple (65mV peak-to-peak) on the output.
Image: Digital power meter showing ultra-low static power consumption.
8. Maintenance
The power supply board requires minimal maintenance. Keep the unit clean and free from dust and debris. Periodically check connections for tightness and ensure adequate ventilation or cooling remains unobstructed. Do not attempt to repair the module yourself; refer to qualified service personnel if issues arise.
9. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| No output voltage | No input power; incorrect wiring; internal fault | Check input power source and connections; verify wiring polarity; if problem persists, discontinue use and seek professional assistance. |
| Output voltage unstable or low | Overload; poor connections; input voltage fluctuations | Reduce load; check and secure all connections; ensure stable input voltage. |
| Module gets excessively hot | Insufficient cooling; excessive load | Ensure proper ventilation or active cooling; reduce load to within specifications. |
| High-frequency squeaking sound | Interference with other connected devices (e.g., certain voltage regulators) at idle/no load. | This may be normal behavior with specific loads or at idle. If it's disruptive, try isolating the power supply or adding a minimal load. |
Image: Thermal image of the power supply board under load, indicating areas of heat generation (e.g., 78.7°C).
Image: Another thermal image highlighting hot spots (e.g., 58.7°C, 120.9°C) under specific conditions, emphasizing the need for cooling.
10. User Tips
- Cooling is Crucial: Under maximum load, the power supply board generates significant heat. Always ensure it is installed on a suitable heatsink or has active cooling (e.g., a fan) to prevent overheating and ensure longevity.
- Overcurrent Protection: The unit features overcurrent protection. If the load exceeds approximately 13 amperes (for the 12V model), the unit may enter a limit state and restore operation once the current decreases.
- Synchronous Rectification: The output utilizes synchronous rectification with MOSFETs, contributing to its efficiency.
- Idle Noise: Some users have reported a high-frequency squeak when the power supply is used with certain voltage regulators at idle (no load). This may be normal behavior for specific setups; consider adding a minimal load or isolating the power supply if it's an issue.
- Input Connector: While not included, consider sourcing an appropriate connector for the AC input side for easier and more secure wiring.
11. Warranty and Support
For warranty information, technical support, or service inquiries, please refer to the official product documentation or contact your retailer. A detailed user manual in PDF format may be available for download from the seller's website or via the following link: User Manual (PDF).