1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your CO LIGHT 5-inch High-Power Motorcycle LED Work Light. Designed for off-road use, these lights offer superior illumination with various DRL (Daytime Running Light) options and beam patterns. Please read this manual thoroughly before use to ensure proper function and safety.
2. Important Safety Information
WARNING: Read all instructions before use. Failure to follow these instructions may cause fire, electric shock, or personal injury.
- Child Safety: Keep the device and its power cord out of the reach of children under 3 years old.
- Installation Risk: This product involves wires. Installation must be performed by a qualified mechanic or electrician. Incorrect wiring may cause a short circuit, electrical circuit issues, or fire.
- High Temperature: The surface of the lamp will become very hot during operation. Do not touch the glass or case when the light is on or immediately after turning off to avoid burns.
- Water Immersion: Although this product is waterproof (IP67/IP68), do not immerse electrical connectors in water. Ensure all connectors are sealed correctly.
- Optical Safety: Do not look directly into the beam when the light is on. High-intensity light may cause temporary blindness or eye damage.
- Limitations of Use: This light is designed for off-road, auxiliary, or task lighting purposes. It is not a replacement for standard headlights in all jurisdictions. Check local traffic regulations regarding auxiliary lighting.
3. Specifications
| Feature | Specification |
|---|---|
| Light Source | 5-inch High Power High Intensity LED Chips |
| Voltage | 9-32V DC |
| Color Temperature | 6500K (White), 3500K (Amber) |
| Luminous Flux | 90000 LM |
| Lens Material | PMMA (Wear-resistant HD Lens, TIR Projector Lens) |
| Housing Material | Die-cast Aluminum (6063) |
| Mounting Brackets | Aluminum, Middle bracket |
| Waterproof Rate | IP68 |
| Lifespan | 50,000+ hours |
| Certifications | ISO9001, CE, ROHS |
| Operation Temperature | -40°C ~ 80°C |
| Beam Angle | Combo (Driving Beam, Spot, Flood) |
| Dimensions (Approx.) | 114mm (4.5in) diameter, 128mm (5in) height, 71mm (2.8in) depth |
Models Available:
- D040-AWY: High/Low Beam White + Yellow DRL with Dimmer Switch Strobe
- D040-AY: High/Low Beam Yellow DRL with Ordinary Switch Strobe
- D040-AW: High/Low Beam White DRL with Ordinary Switch Strobe
4. Package Contents
Your package should contain the following items:
- 2x Super Bright LED Work Lights
- Wire harness with brackets
- Necessary mounting hardware
5. Installation
5.1. Preparation Work
- Turn off the vehicle ignition.
- Unpack the lamp and inspect all accessories for any damage or missing parts.
5.2. Mounting the Lights
Use the provided tools and mounting hardware to secure the lights to your vehicle's bumper, roof rack, or grille. Ensure the lens is facing forward and unobstructed. The lights can be installed in either a reverse or forward orientation as shown in Figure 3.
5.3. Wiring
Refer to the wiring diagram in Figure 4 for correct connections. This product involves wires and should be installed by a qualified mechanic or electrician.
- Connect the red wire (positive) of the lamp to the positive terminal of the vehicle's power source.
- Connect the black wire (negative) of the lamp to the negative terminal of the vehicle's power source.
- Important: Do not connect directly to the battery without a fuse. Ensure a fuse is incorporated into the circuit.
- Connect the switch to the power source, typically to an accessory wire behind the dashboard that receives power when the ignition is on.
- Ensure all 5-pin waterproof IP68 connectors are securely fastened.
- The wiring harness includes connections for Horn and Overtake functions, which can trigger specific light behaviors (e.g., High Beam flash).
6. Operation
- Turn on the vehicle ignition.
- Turn the auxiliary switch to the "ON" position. The LED strip should illuminate instantly.
- To change modes (e.g., High/Low Beam, DRL colors, Strobe), press the switch repeatedly.
The D040-AWY model features a dimmer switch with strobe functionality, allowing for brightness adjustment (100/80/60/40%) for both low/high beam in steady and flash modes. It also supports flashing the high beam simultaneously/alternately when the high beam is on, or flashing the low beam simultaneously/alternately when the high beam is not on.
Video 1: Product demonstration showcasing light features and modes.
7. Maintenance
- Cleaning: Turn off the light and allow it to cool for at least 15 minutes. Clean the lens with a soft, damp cloth. Do not use abrasive cleaners or solvents, as these can damage the lens.
- Storage: If you remove the lamp for storage, keep it in a dry, cool place away from direct sunlight and out of reach of children.
8. Troubleshooting
If you experience issues with your LED work light, consider the following:
- Light not turning on: Check all wiring connections, ensuring they are secure and correctly polarized (red to positive, black to negative). Verify the fuse in the circuit is intact. Ensure the vehicle ignition is on and the auxiliary switch is activated.
- Intermittent operation: Inspect wiring for loose connections or damaged insulation. Ensure connectors are fully sealed and free from moisture.
- Dim or flickering light: Check the vehicle's battery voltage to ensure it is within the operating range (9-32V DC). Inspect wiring for corrosion or poor contact.
For persistent issues, it is recommended to consult a qualified electrician or contact CO LIGHT customer support.
9. User Tips
No specific user tips were available from the provided customer reviews or Q&A data for this product.
10. Warranty and Support
CO LIGHT products typically come with a manufacturer's warranty. For specific warranty details, claims, or technical support, please contact CO LIGHT Official Store directly or refer to the official product documentation.
A detailed user manual in PDF format is available for download: View User Manual (PDF)