FOXWELL ST101 PRO

FOXWELL ST101 PRO EVAP Smoke Leak Detector User Manual

Model: ST101 PRO

1. Product Overview

The FOXWELL ST101 PRO is an entry-level automotive smoke leak detection tool designed to quickly and accurately locate leaks in various pipeline systems of automobiles. It helps technicians and automotive users efficiently diagnose and resolve issues, reducing diagnostic time.

Key Features:

  • Patented Smoke Generation: Efficient smoke output with lower power and e-liquid consumption compared to similar products.
  • Extended Operation: Features a 10-minute continuous work cycle, allowing for comprehensive testing of larger systems like cabs, large volume piping, and water tanks.
  • Safety Protections: Equipped with intelligent overheat and antifreeze protection. The device automatically shuts down if the temperature exceeds 75°C and is suitable for low-temperature operation.
  • Wide Compatibility: Supports all 12V vehicle batteries and is suitable for cars, motorcycles, snowmobiles, ATVs, light trucks, heavy-duty trucks, and speedboats.
FOXWELL ST101 PRO Main Unit and Accessories
Figure 1: FOXWELL ST101 PRO Main Unit and Included Accessories

What's in the Box:

  • Main Unit
  • Power Cords
  • Smoke Tube
  • Hook
  • Funnel
  • Cap Stoppers (8pcs)
  • Shop Air Coupler
  • EVAP Test Kit
  • User Manual

2. Setup

Before operating the FOXWELL ST101 PRO, ensure all components are present and the device is properly prepared.

Initial Preparation:

  1. Add Test Oil: Inject 10ml-20ml of test oil (baby oil is recommended) into the smoke leak detector using the provided funnel. Do not overfill; ensure the liquid level is below the 'MAX' line to prevent oil spraying. A 20ml fill allows for approximately 10 minutes of continuous use.
  2. Connect Air Supply: This device does NOT have a built-in air pump. An external air compressor or air pump is required. Connect your external air pump to the 'Smoke Vent' port on the device.
  3. Mount the Device: Use the provided hook to hang the main unit securely under the vehicle's hood or in a stable position.
Steps for pouring baby oil, connecting the machine, and connecting power
Figure 2: Visual guide for initial setup steps.

3. Operating Instructions

Follow these steps to perform a leak detection test using the FOXWELL ST101 PRO.

General Leak Detection Procedure:

  1. Prepare the Vehicle: Ensure the vehicle's engine is off and cool. Identify the pipeline system you intend to test for leaks.
  2. Access the Pipeline: Open or disconnect the necessary pipes to allow connection of the leak detector.
  3. Connect the Smoke Hose: Install the appropriate airbag adapter into the sealed pipe and connect the device's smoke conduit to it.
  4. Power On: Connect the power cords to a DC 12V battery. The red clamp connects to the positive (+) terminal, and the black clamp connects to the negative (-) terminal.
  5. Start Smoke Generation: Press the 'Start' button on the main unit. The device will begin producing smoke.
  6. Introduce Smoke: Lead the smoke into the service port or pipeline system.
  7. Locate Leaks: Observe the pipeline for escaping smoke, which indicates a leak point. For a sealed system, smoke should fill the pipe within approximately 1 minute. Leaks should become visible within 3 minutes.
  8. Stop Smoke Generation: Once the leak is identified or testing is complete, press the 'Stop' button.
  9. Disconnect: Disconnect the smoke hose, power cords, and remove any adapters.
Video 1: Demonstration of the FOXWELL ST101 PRO in operation, showing oil filling, connections, and smoke output.

EVAP and EGR System Testing:

For EVAP systems (American cars after 1996, European cars after 2000), locate the EVAP service port (often with a green cover). Use special tools to remove the valve core, install the EVAP service port test adapter, and connect the smoke tube.

For EGR valves or carbon canisters, disconnect the quick connector, select the appropriate test connector and tee connector from the kit, connect them in series, and attach the bypass test pipe to the smoke cone of the smoke tube.

Diagram showing various automotive systems for leak detection
Figure 3: Illustration of various systems testable by the smoke leak detector, including EVAP, Intake, Exhaust, Engine, Turbo, Crankcase, EGR, Fuel Tank, and Car Sealing.

4. Maintenance

Proper maintenance ensures the longevity and optimal performance of your FOXWELL ST101 PRO.

  • Clean After Use: After each use, ensure any residual test oil is drained and the smoke tube is clear. Wipe down the main unit and accessories with a clean, dry cloth.
  • Store Properly: Store the device and its accessories in a cool, dry place, away from direct sunlight and extreme temperatures.
  • Check Connections: Regularly inspect power cords, smoke tubes, and adapters for any signs of wear, damage, or corrosion. Replace damaged parts immediately.
  • Oil Level Monitoring: Always ensure the test oil level is within the recommended range (below MAX) before operation to prevent malfunction or oil spraying.

5. Troubleshooting

This section addresses common issues you might encounter with your smoke leak detector.

Common Symptoms and Solutions:

  • No Smoke Output:
    • Check if the device is properly connected to a 12V DC power source.
    • Ensure there is sufficient test oil in the reservoir.
    • Verify that the external air pump is connected and functioning.
    • Confirm the 'Start' button has been pressed.
  • Oil Spraying from Smoke Outlet:
    • The test oil reservoir might be overfilled. Reduce the oil level to below the 'MAX' indicator.
  • Device Shuts Off Unexpectedly:
    • The device may have activated its overheat protection. Allow it to cool down for at least 10 minutes before resuming operation.
    • Check for proper ventilation around the unit.
  • Difficulty Locating Leaks:
    • Ensure the system being tested is properly sealed before introducing smoke.
    • Increase the smoke output if necessary (if adjustable).
    • Check for very small leaks that might require more time to become visible.

Engine Fault Codes Related to Leaks:

If your vehicle displays OBD trouble codes such as P0443-0457 or P0465-0469, these often indicate issues with the EVAP system, which can be diagnosed using this smoke leak detector.

Symptoms indicating a leak, such as frequent refilling, dashboard lights, strange smells, and engine overheating
Figure 4: Common vehicle symptoms that may indicate a leak and necessitate using a smoke leak detector.

6. Specifications

AttributeValue
Brand NameFOXWELL
ItemFoxwell SD101 Car Smoke Leak Detector
OriginMainland China
Warranty1 Year
Supported SystemFuel pipe, air intake system, cooling tank
Feature 1Smoke leak detector
Feature 2Car Oil Pipe Diagnostic Tool, Vehicle/motorcycle fuel pipe leakage
Feature 3Smoke generator for cars
Feature 4Automotive mechanical workshop tools
Feature 5EVAP Leakage detector
Feature 6Inspection tools
Feature 8Auto disassembly tools
Feature 9Smoke inspection tools
Feature 10Smoke generator for cars
Feature 11Car disassembly tools
Feature 12Smoke generator

7. Warranty and Support

Your FOXWELL ST101 PRO comes with a 1-year warranty from the date of purchase, covering manufacturing defects.

Technical Support:

For technical assistance, troubleshooting, or warranty claims, please contact FOXWELL customer support. Free technical support is available for 365 days.

8. User Tips

  • Always ensure the vehicle's engine is off and cool before performing any leak detection to prevent injury or damage.
  • Use a well-ventilated area when operating the smoke leak detector.
  • For best results, ensure all connections are tight and secure to prevent smoke leakage from unintended points.
  • Keep a supply of baby oil on hand for refilling the device.

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