HOBBYWING XERUN XD10 PRO ESC and D10 Motors Instruction Manual

1. Introduction

This manual provides detailed instructions for the HOBBYWING XERUN XD10 PRO 100A ESC and D10 10.5T/13.5T Sensored Brushless Motors Combo. This high-performance system is specifically designed for 1/10 scale RC model car drift racing, offering advanced features for optimal control and efficiency. Please read this manual thoroughly before installation and operation to ensure proper use and maximize the lifespan of your equipment.

Figure 1: Overview of the HOBBYWING XERUN XD10 PRO ESC and D10 Motors, highlighting key features and components.

2. Product Overview & Key Features

2.1. XeRun XD10 Pro ESC Features

• High-Voltage BEC Support: The built-in BEC supports both high torque and high voltage servos, adjustable from 5.0V to 7.4V in 0.1V steps.
• Seamless Connectivity: Easily connect with an OTA module box and mobile phone for convenient parameter settings and firmware upgrades via the Hobbywing app.
• Real-time Data Log: Access real-time operating status data (RPM, ESC voltage, temperatures) through the Hobbywing app after connecting the OTA module box. Bluetooth transmission is most effective within a 5m radius.
• New Communication Protocol: Enables quick setup of parameters and significantly faster firmware upgrades. The OTA Programmer speed is 3-4 times faster than the LCD G2.
• Reverse Polarity Protected: The ESC is designed with reverse polarity protection. In the event of accidental reverse battery connection, the ESC will not be broken. Note: The standard capacitor included in the ESC will be damaged if polarity is reversed. Selecting optional non-polarity capacitors (Item number: 30840004, 30840005) can prevent damage.
• Ultra-soft 13AWG Silicone Wire: The XD10 Pro ESC includes ultra-flexible and low-resistance 13AWG silicone wires for maximum performance.
• Powerful Fan: Equipped with a stylish aluminum fan for massive cooling of the ESC. Available in black, red, and purple.

Figure 2: XD10 Pro ESC supporting high-voltage BEC, adjustable from 5.0-7.4V in 0.1V steps.

Figure 3: Seamless connectivity of the ESC with an OTA module box and mobile phone via the Hobbywing app.

Figure 4: Real-time data logging feature accessible via the Hobbywing app.

Figure 5: New communication protocol for quick setup and firmware upgrades.

Figure 6: Reverse polarity protection diagram for the XeRun XD10 Pro ESC.

Figure 7: Ultra-soft 13AWG silicone wire included with the XD10 Pro ESC.

Figure 8: Powerful fan equipped on the XD10 Pro ESC.

2.2. XeRun D10 Motor Features

• Optimized for Drift: New stator design with high-precision sensor board and drift-specific fan rotors for excellent linearity and improved motor efficiency.
• High-Quality Materials: Constructed with high-precision, high-strength bearings, high-performance iron core, high-temperature wire resistance (up to 200°C), and a high-temperature, explosion-proof structure rotor.
• Lightweight Design: The 10.5T motor weighs approximately 158g, and the 13.5T motor weighs approximately 165g (both including 3 gold insert weights). This lightweight design allows for easy weight bias tweaking.
• Efficient Heat Dissipation: Equipped with a special-shaped gold fan on the rotor for great heat dissipation, especially when Turbo is activated.
• Banana Plug-in Quick-Swap: Motors come factory-soldered with high-quality 3.5mm banana plugs for easy swapping. The XD10 ESC also includes 3.5mm male heads.
• Easy Maintenance: Features a removable structure design for daily cleaning and maintenance, extending motor life and maintaining efficiency.
• Optional Rotors: A variety of optional magnetic rotors (L1/L2/L3/L4) are available to meet different driving needs and track conditions, enabling combinations from ultra-soft linearity to super-powerful instant bursts.

Figure 9: New stator design for drift applications.

Figure 10: High-quality materials used in the D10 motor construction.

Figure 11: Weight comparison of 10.5T and 13.5T D10 motors.

Figure 12: Motor equipped with a special-shaped gold fan rotor for heat dissipation.

Figure 13: Banana plug-in quick-swap design for motors.

Figure 14: Exploded view of the D10 motor for easy maintenance.

Figure 15: Variety of optional rotors available for D10 motors.

3. Specifications

3.1. XeRun D10 Motor Specifications

Figure 16: XeRun D10 10.5T and 13.5T Motor Specifications.

3.2. XeRun XD10 Pro ESC Specifications

Figure 17: XeRun XD10 Pro ESC Specifications.

4. Setup & Installation

4.1. Motor Installation

1. Mount the D10 motor securely in your 1/10 scale RC drift car chassis.
2. Ensure proper gear mesh between the motor pinion and the spur gear.
3. Connect the motor wires to the ESC using the 3.5mm banana plugs. The motor comes factory-soldered with these plugs for easy connection.

4.2. ESC Installation

1. Mount the XD10 Pro ESC in a location that allows for good airflow to the fan for optimal cooling.
2. Connect the ESC's output wires to the D10 motor's input wires.
3. Connect the ESC's input wires to your LiPo battery (2S LiPo recommended). Be mindful of polarity. While the ESC has reverse polarity protection, using optional non-polarity capacitors (Item number: 30840004, 30840005) is recommended for enhanced safety.
4. Connect the receiver cable from the ESC to the throttle channel of your RC receiver.
5. If using an external OTA module box, connect it to the independent programming port on the ESC.

4.3. Initial Setup & Calibration

Refer to the detailed instructions provided with your specific RC car model for throttle range calibration and radio system setup. The XD10 Pro ESC supports programming via an LCD Program Box or OTA Programmer (Hobbywing app).

Note: Use appropriate settings provided by the factory or team drivers. Check operating temperature to maximize your electronics. Wrong settings may damage the ESC/motor!

5. Operation

5.1. Powering On/Off

1. Ensure all connections are secure.
2. Connect the battery to the ESC.
3. Turn on your radio transmitter.
4. Press the power button on the ESC to turn it on.
5. To power off, press and hold the power button until the ESC turns off, then disconnect the battery.

5.2. Parameter Adjustment (via App/OTA Module)

The XD10 Pro ESC allows for advanced parameter adjustments optimized for drift applications. This includes initial start-up force adjustment, 48K ultra-high drive frequency, and 24K ultra-high brake frequency. These settings are crucial for achieving excellent drivability and maximizing performance for high-end drifters.

To adjust parameters:

1. Connect the OTA module box to the ESC's independent programming port.
2. Open the Hobbywing app on your mobile phone.
3. Establish a seamless connection between the app and the OTA module.
4. Navigate through the app interface to access and modify parameters such as throttle control, timing, boost, turbo, brake settings, and more.
5. Save your changes to the ESC.

Figure 18: Programmable parameter optimization for drift via mobile app.

5.3. Real-time Data Monitoring

Utilize the Hobbywing app with the OTA module to monitor real-time operating status:

1. Connect the OTA module box to the ESC.
2. Open the Hobbywing app.
3. Access the 'Real-time Data' section to view RPM, ESC voltage, ESC current, ESC temperature, and motor temperature.

This feature helps in understanding the performance and health of your system during operation.

6. Maintenance

6.1. Motor Cleaning & Inspection

The D10 motor features a removable structure for easy cleaning and maintenance. Regularly disassemble the motor to clean out dirt, dust, and debris that can accumulate and affect performance. Inspect bearings and other components for wear and tear.

Figure 19: Exploded view of the D10 motor for easy disassembly, cleaning, and maintenance.

6.2. ESC Care

• Keep the ESC clean and free from dust and moisture.
• Ensure the cooling fan is clear of obstructions and functioning properly.
• Regularly check all wire connections for tightness and signs of damage.

6.3. Firmware Updates

Periodically check for firmware updates via the Hobbywing app. Keeping your ESC firmware up-to-date ensures optimal performance, bug fixes, and access to new features.

7. Troubleshooting

• No Power: Check battery connection, ESC power button, and ensure battery is charged.
• Motor Not Responding: Verify motor-to-ESC connections, receiver-to-ESC connection, and transmitter settings. Ensure the motor is not jammed.
• Overheating: Check for proper gear mesh, ensure cooling fan is working, and verify ESC/motor settings are not overly aggressive for the operating conditions. Monitor temperatures using the real-time data log.
• Erratic Behavior: Re-calibrate throttle range, check for loose wiring, or interference. Consider resetting ESC parameters to default and re-configuring.
• App Connectivity Issues: Ensure OTA module is correctly connected, Bluetooth is enabled on your phone, and you are within the 5m effective range.

8. User Tips

• Optimal Settings: Experiment with the programmable parameters via the Hobbywing app to fine-tune your drift car's performance. Start with recommended settings from experienced users or factory defaults and adjust incrementally.
• Temperature Monitoring: Regularly use the real-time data log feature to monitor ESC and motor temperatures, especially during intense sessions. This helps prevent overheating and prolongs component life.
• Cleanliness is Key: Given the removable design of the D10 motor, make it a habit to clean it after several runs to maintain peak efficiency and prevent premature wear.
• Wiring Management: Ensure all wires are neatly routed and secured to prevent them from interfering with moving parts or getting damaged.

9. Warranty & Support

For warranty information, technical support, or service inquiries, please contact your authorized HOBBYWING dealer or visit the official HOBBYWING website. Keep your proof of purchase for any warranty claims.