TWOTREES RS-200 Face Milling Device Router Sled Instruction Manual

1. Product Overview

The TWOTREES RS-200 Face Milling Device Router Sled is a woodworking planing and smoothing platform designed for efficiently and accurately treating wood surfaces. It is an essential tool for furniture manufacturing, construction, handicrafts, and other fields requiring precise wood panel flattening.

2. Safety Information

Always prioritize safety when operating woodworking machinery. Ensure you read and understand all instructions before use.

• Wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, and dust masks.
• Ensure the work area is well-lit and free of clutter.
• Keep hands and loose clothing away from moving parts and cutting tools.
• Always disconnect power to the router before making adjustments or changing bits.
• Ensure the workpiece is securely fixed to the workbench to prevent movement during operation.
• Maintain a good ventilation system to avoid dust accumulation in the workspace.

3. Setup Guide

This section details the assembly and initial setup of your RS-200 Router Sled.

3.1 Component Identification

The RS-200 consists of an XY motion structure with an aluminum, sheet metal, and CNC frame. Key components include the router sled carriage, X-axis rails, Y-axis rails, and various adjustment mechanisms.

3.2 Assembly Steps

1. Assemble the Frame: Connect the X-axis and Y-axis rails according to the provided diagrams, ensuring all fasteners are securely tightened.
2. Install the Router Sled Carriage: Mount the sled carriage onto the assembled rails. Ensure it moves freely along both axes.
3. Mount the Router: The trimmer mount is equipped with a four-way adjustable fixing pin. Secure your router into the mount. The design is suitable for approximately 95% of trimmers.
4. Attach Dust Collection: Connect your dust collection system to the dual-port power outlets on the sled for efficient dust removal.
5. Position on Workbench: Place the assembled router sled on a stable workbench. Ensure at least 1 meter of operating space is reserved around the equipment.

3.3 Key Features for Setup

• Y-axis Wheel Integration: Tool-less, quick Z-axis height adjustment to suit a wide range of machining requirements.
• Dynamic Lock (Y-Axis Brake Module): Features a double-guide load-bearing structure and a lever-type drive for one-handed precise control, eliminating errors and ensuring locked precision with a graduated scale.
• Physical Locking of Index Pins: Profile slot embedded locking structure provides a physical stop to prevent movement, completely eliminating the risk of lifting.

4. Operating Instructions

The RS-200 Router Sled is designed to flatten and smooth wooden panels with industrial-grade accuracy.

4.1 Preparing the Workpiece

Place the wooden board on your workbench. Ensure it is stable and securely clamped to prevent any movement during the milling process. The working range of the RS-200 is 800mm X 1780mm X 80mm.

4.2 Adjusting Router Depth

Adjust the Z-axis height of your router using the tool-less quick adjustment mechanism on the sled. This allows you to control the depth of cut for each pass. The profile scale assists in maintaining consistent milling pitch and accuracy.

4.3 Milling Operation

1. With the router securely mounted and depth set, begin moving the sled across the wooden board.
2. Use the X-axis extended handle for efficient working and enhanced machining efficiency and smoothness. The handle reduces thrust by 30%.
3. The Y-axis brake module ensures precise control and prevents unintended movement.
4. Make successive passes, gradually reducing the depth of cut until the desired flatness is achieved.
5. The system features 95% dust-free operation with dual-port power for dust collection, ensuring a cleaner workspace and healthier crafting environment.

5. Maintenance

Regular maintenance ensures the longevity and optimal performance of your RS-200 Router Sled.

• Cleaning: After each use, clean the sled and rails thoroughly to remove sawdust and debris. The integrated cleaning brush system aids in smooth running through the dust collection system.
• Lubrication: Periodically apply a light lubricant to the moving parts and rails to ensure smooth operation.
• Inspection: Regularly inspect all fasteners, bolts, and components for tightness and wear. Replace any worn or damaged parts immediately.
• Dust Collection System: Ensure the dust collection hoses are clear and the system is functioning effectively to maintain a 95% dust-free environment.

6. Troubleshooting

This section addresses common issues you might encounter during operation.

• Uneven Milling:
  - Ensure your workbench is perfectly flat and stable.
  - Verify that the workpiece is securely clamped and not shifting.
  - Check that the router bit is sharp and correctly installed.
  - Confirm the Z-axis height adjustment is consistent across the entire workpiece.
• Sled Not Moving Smoothly:
  - Clean the rails and wheels thoroughly to remove any debris.
  - Apply lubricant to the rails and moving parts.
  - Check for any obstructions or misaligned components.
• Excessive Dust:
  - Ensure the dust collection system is properly connected and turned on.
  - Check for blockages in the dust hoses or collection ports.
  - Verify that your dust collector has sufficient suction power.
• Router Bit Chattering/Poor Finish:
  - Use a sharp, appropriate router bit for the wood type.
  - Adjust the feed rate (speed at which you move the sled) to be slower.
  - Ensure the router is securely mounted and not vibrating excessively.

7. Specifications

8. User Tips

• Stable Workbench is Crucial: Always ensure your workbench is perfectly level and stable. Any wobble can translate into uneven milling results.
• Router Bit Selection: Use high-quality, sharp router bits appropriate for the type of wood you are working with. Dull bits can cause tear-out and an inferior finish.
• Gradual Passes: For best results and to reduce strain on your router, take multiple shallow passes rather than one deep pass, especially on harder woods.
• Dust Management: Utilize the dual-port dust collection system effectively. A clean work area improves visibility, reduces health risks, and extends the life of your equipment.
• Check Measurements: Double-check all measurements and adjustments, especially the Z-axis depth, before starting your milling operation to ensure accuracy.

9. Warranty and Support

The TWOTREES RS-200 Face Milling Device Router Sled comes with a 1-year warranty.

For technical support, warranty claims, or any questions regarding your product, please contact the seller or manufacturer directly through the platform where you purchased the device. Provide your model number (RS-200) and a detailed description of the issue for faster assistance.