ECGSOLAX MID-6.2K

ECGSOLAX 6.2KW Hybrid Solar Inverter User Manual

Model: MID-6.2K

1. About This Manual

1.1 Purpose

This manual describes the assembly, installation, operation, and troubleshooting of this unit. Please read this manual carefully before installations and operations. Keep this manual for future reference.

1.2 Scope

This manual provides safety and installation guidelines as well as information on tools and wiring.

2. Safety Instructions

WARNING: This chapter contains important safety and operating instructions. Read and keep this manual for future reference.

  1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all appropriate sections of this manual.
  2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries. Other types of batteries may burst, causing personal injury and damage.
  3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required. Incorrect re-assembly may result in a risk of electric shock or fire.
  4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning. Turning off the unit will not reduce this risk.
  5. CAUTION – Only qualified personnel can install this device with battery.
  6. NEVER charge a frozen battery.
  7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable size. It's very important to correctly operate this inverter/charger.
  8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
  9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please refer to INSTALLATION section of this manual for the details.
  10. One piece of 150A fuse is provided as over-current protection for the battery supply.
  11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded wiring system. Be sure to comply with local requirements and regulation to install this inverter.
  12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input short circuits.
  13. Warning!! Only qualified service persons are able to service this device. If errors still persist after following troubleshooting table, please send this inverter/charger back to local dealer or service center for maintenance.

3. Introduction

This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable and easy-accessible button operation such as battery charging current, AC/solar charger priority, and acceptable input voltage based on different applications.

3.1 Features

  • Pure sine wave inverter
  • Configurable input voltage range for home appliances and personal computers via LCD setting
  • Configurable battery charging current based on applications via LCD setting
  • Configurable AC/Solar Charger priority via LCD setting
  • Compatible to mains voltage or generator power
  • Auto restart while AC is recovering
  • Overload/ Over temperature/ short circuit protection
  • Smart battery charger design to optimize battery life
  • Cold start function
  • WIFI&GPRS available for IOS and Android
  • Inverter running without battery (off-grid hybrid inverter)
  • One-key restoration to factory settings
  • Built-in lithium battery automatic activation
  • Built-in 120A MPPT solar charge controller (for 4.2KW/6.2KW models)
  • Max 6200W MPPT (for 4.2KW), max 6500W MPPT (for 6.2KW)
  • High PV input voltage range (60~450VDC)
  • Built-in anti-dust kit for harsh environment
  • Dual output

3.2 Basic System Architecture

The following illustration shows a basic application for this inverter/charger. It includes the inverter, solar panels, external battery packs, and connection to either a generator or utility power, supplying home appliances.

Connection Diagram of Hybrid Solar Inverter System
Figure 1: Hybrid Power System Connection Diagram. Shows solar panels, generator/utility, external battery packs, and home appliances connected to the inverter.

Consult with your system integrator for other possible system architectures depending on your requirements. This inverter can power all kinds of appliances in home or office environment, including motor-type appliances such as tube light, fan, refrigerator and air conditioner.

3.3 Product Overview

The inverter features an LCD display, status indicators, charging indicators, fault indicators, and function buttons on the front. The rear panel includes various ports and switches.

Product Overview Diagram with Labeled Components
Figure 2: Product Overview. 1. LCD display, 2. Status indicator, 3. Charging indicator, 4. Fault indicator, 5. Function buttons, 6. Power on/off switch, 7. AC input, 8. Main output, 9. Second output, 10. Battery input, 11. PV input, 12. Anti dust kit, 13. RS-232 communication port/WiFi-port.
Rear view of the inverter with port labels
Figure 3: Rear Panel View. Shows AC IN, MAIN OUT, SECOND OUT, COMM, BATTERY, and PV IN ports.

4. Installation

4.1 Unpacking and Inspection

Before installation, inspect the unit. Be sure that nothing inside the package is damaged. You should have received the unit and a user manual.

4.2 Preparation

Before connecting all wirings, take off the bottom cover by removing two screws.

4.3 Mounting the Unit

Consider the following points before selecting where to install:

  • Do not mount the inverter on flammable construction materials.
  • Mount on a solid surface.
  • Install this inverter at eye level in order to allow the LCD display to be read at all times.
  • For proper air circulation to dissipate heat, allow a clearance of approximately 20 cm to the side and approximately 50 cm above and below the unit.
  • The ambient temperature should be between 0°C and 55°C to ensure optimal operation.
  • The recommended installation position is to be adhered to the wall vertically.
  • Be sure to keep other objects and surfaces as shown in the diagram to guarantee sufficient heat dissipation and to have enough space for removing wires.

SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY.

Install the unit by screwing two screws. It's recommended to use M6 screws.

4.4 Battery Connection

CAUTION: For safety operation and regulation compliance, it's requested to install a separate DC over-current protector or disconnect device between battery and inverter. It may not be requested to have a disconnect device in some applications, however, it's still requested to have over-current protection installed. Please refer to typical amperage in below table as required fuse or breaker size.

WARNING! All wiring must be performed by a qualified personnel.

WARNING! It's very important for system safety and efficient operation to use appropriate cable for battery connection. To reduce risk of injury, please use the proper recommended cable as below.

Recommended battery cable size:

ModelWire SizeCable (mm²)Torque value (max)
3.6KW/4.2KW/6.2KW1 x 2AWG252 Nm

Please follow below steps to implement battery connection:

  1. Remove insulation sleeve 18 mm for positive and negative conductors.
  2. Suggest to put bootlace ferrules on the end of positive and negative wires with a proper crimping tool.
  3. Connect all battery packs as shown in the diagram below.
Battery Connection Diagram for Inverter
Figure 4: Battery Connection Diagram. Shows series connection for 3.6KW/4.2KW (2x12V) and 6.2KW (4x12V) inverters.
  1. Insert the battery wires flatly into battery connectors of inverter and make sure the bolts are tightened with torque of 2 Nm in clockwise direction. Make sure polarity at both the battery and the inverter/charge is correctly connected and conductors are tightly screwed into the battery terminals. Recommended tool: #2 Pozi Screwdriver.

WARNING: Shock Hazard. Installation must be performed with care due to high battery voltage in series.

CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure positive (+) must be connected to positive (+) and negative (-) must be connected to negative (-).

4.5 AC Input/Output Connection

CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between inverter and AC input power source. This will ensure the inverter can be securely disconnected during maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A for 3.6KW/4.2KW and 50A for 6.2KW.

CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input and output connectors.

WARNING! All wiring must be performed by a qualified personnel.

WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC input connection. To reduce risk of injury, please use the proper recommended cable size as below.

Suggested cable requirement for AC wires:

ModelGaugeCable (mm²)Torque Value
3.6KW/4.2KW12 AWG41.2 Nm
6.2KW10 AWG61.2 Nm

Please follow below steps to implement AC input/output connection:

  1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
  2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3 mm.
  3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. L→LINE (brown or black), N→Neutral (blue).

WARNING: Be sure that AC power source is disconnected before attempting to hardwire it to the unit.

  1. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws. L→LINE (brown or black), N→Neutral (blue).
  2. Make sure the wires are securely connected.

CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it's required to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check manufacturer of air conditioner if it's equipped with time-delay function before installation. Otherwise, this inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes internal damage to the air conditioner.

4.6 PV Connection

CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter and PV modules.

WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV module connection. To reduce risk of injury, please use the proper recommended cable size as below.

Suggested cable requirement for PV wires:

ModelWire SizeCable (mm²)Torque value (max)
3.6KW/4.2KW/6.2KW1 x 12AWG41.2 Nm

PV Module Selection:

When selecting proper PV modules, please be sure to consider below parameters:

  1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
  2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
INVERTER MODEL3.6KW/4.2KW6.2KW
Max. PV Array Open Circuit Voltage500Vdc
PV Array MPPT Voltage Range60Vdc~450Vdc

PV Module Wire Connection:

Please follow below steps to implement PV module connection:

  1. Remove insulation sleeve 10 mm for positive and negative conductors.
  2. Suggest to put bootlace ferrules on the end of positive and negative wires with a proper crimping tool.
  3. Check correct polarity of wire connection from PV modules and PV input connectors. Then, connect positive pole (+) of connection wire to positive pole (+) of PV input connector. Connect negative pole (-) of connection wire to negative pole (-) of PV input connector. Recommended tool: 4mm blade screwdriver.

4.7 Final Assembly

After connecting all wirings, please put bottom cover back by screwing two screws.

4.8 Communication Connection

  1. Wi-Fi cloud communication (option): Please use supplied communication cable to connect to inverter and Wi-Fi module. Download APP and installed from APP store, and Refer to "Wi-Fi Plug Quick Installation Guideline" to set up network and registering. The inverter status would be shown by mobile phone APP or webpage of computer.
  2. GPRS cloud communication (option): Please use supplied communication cable to connect to inverter and GPRS module, and then applied external power to GPRS module. Download APP and installed from APP store, and Refer to "GPRS RTU Quick Installation Guideline" to set up network and registering. The inverter status would be shown by mobile phone APP or webpage of computer.
WIFI/GPRS Module Connection Diagram
Figure 5: Monitor and Control via SMARTESS APP. Shows optional WIFI/GPRS data acquisition module connection.

5. Operation

5.1 Power ON/OFF

Once the unit has been properly installed and the batteries are connected well, simply press the On/Off switch (located on the bottom of the case) to turn on the unit.

5.2 Operation and Display Panel

The operation and display panel, located on the front panel of the inverter, includes three indicators, four function keys and an LCD display, indicating the operating status and input/output power information.

5.3 LCD Display Icons

The LCD display provides various icons to indicate the inverter's status and settings. The function keys allow navigation and configuration.

LED IndicatorMessages
INV/AC (Green Solid On)Output is powered by utility in Line mode.
INV/AC (Green Flashing)Output is powered by battery or PV in battery mode.
CHG (Green Solid On)Battery is fully charged.
CHG (Green Flashing)Battery is charging.
FAULT (Red Solid On)Fault occurs in the inverter.
FAULT (Red Flashing)Warning condition occurs in the inverter.
Function KeyDescription
ESCTo exit setting mode
UPTo go to previous selection
DOWNTo go to next selection
ENTERTo confirm the selection in setting mode or enter setting mode

5.4 LCD Setting

After pressing and holding the ENTER button for 3 seconds, the unit will enter setting mode. Use the UP or DOWN buttons to select setting programs, and ENTER to confirm or ESC to exit. This section details various configurable settings such as output source priority, maximum charging current, AC input voltage range, battery type, auto restart options, output frequency, output voltage, and more.

5.5 Display Setting

The LCD display information can be switched by pressing the UP or DOWN key. Selectable information includes input voltage, input frequency, PV voltage, charging current, charging power, battery voltage, output voltage, output frequency, load percentage, load in Watt, load in VA, DC discharging current, and main CPU Version.

5.6 Operating Mode Description

The inverter operates in various modes, each with specific display indications. These modes include Standby, Line mode, and Grid-Tie Operation, showing how power is sourced and distributed.

5.7 Battery Equalization Description

Equalization function is added into the charge controller to reverse the buildup of negative chemical effects like stratification and to remove sulfate crystals. This process helps optimize battery capacity and life. You must enable battery equalization in LCD setting program 30. It can be applied by setting an equalization interval (program 35) or by activating it immediately (program 36).

Battery Equalization Process Diagram
Figure 6: Battery Equalization Process. Illustrates the stages of BULK, ABSORPTION, FLOAT, and EQUALIZE.

5.8 Fault Reference Code

The inverter provides fault codes to help diagnose issues. Refer to the table below for common fault codes and their explanations.

Fault CodeFault EventIcon on
01Fan is locked when inverter is off.01 ERROR
02Over temperature02 ERROR
03Battery voltage is too high03 ERROR
04Battery voltage is too low04 ERROR
05Output short circuited or over temperature is detected by internal converter components.05 ERROR
06Output voltage is too high.06 ERROR
07Overload time out07 ERROR
08Bus voltage is too high08 ERROR
09Bus soft start failed09 ERROR
51Over current or surge51 ERROR
52Bus voltage is too low52 ERROR
53Inverter soft start failed53 ERROR
55Over DC voltage in AC output55 ERROR
57Current sensor failed57 ERROR
58Output voltage is too low58 ERROR
59PV voltage is over limitation59 ERROR

5.9 Warning Indicator

The inverter also provides warning indicators for various conditions. Refer to the table below for warning codes, events, audible alarms, and corresponding icons.

Warning CodeWarning EventAudible AlarmIcon flashing
01Fan is locked when inverter is on.Beep three times every second01
03Battery is over-chargedBeep once every second03
04Low batteryBeep once every second04
07OverloadBeep once every 0.5 second07
10Output power deratingBeep twice every 3 seconds10
15PV energy is low.Beep twice every 3 seconds15
E9Battery equalizationNoneE9
6PBattery is not connectedNone6P

6. Clearance and Maintenance for Anti-Dust Kit

6.1 Overview

Every inverter is already installed with an anti-dust kit from the factory. The inverter will automatically detect this kit and activate an internal thermal sensor to adjust the internal temperature. This kit also keeps dust from your inverter and increases product reliability in harsh environments.

6.2 Clearance and Maintenance

  1. Step 1: Loosen the screw in a counterclockwise direction on the top of the inverter.
  2. Step 2: Then, the dustproof case can be removed, and the air filter foam taken out.
  3. Step 3: Clean the air filter foam and dustproof case. After clearance, re-assemble the dust-kit back to the inverter.

NOTICE: The anti-dust kit should be cleaned from dust every one month.

7. Specifications

This section provides detailed technical specifications for the ECGSOLAX Hybrid Solar Inverter, including Line Mode, Inverter Mode, Charge Mode, Grid-Tie Operation, and General Specifications.

Detailed Specifications Table for MIN-4.2K and MID-6.2K models
Figure 7: Detailed Specifications Table. Includes Grid-Tie Operation, Grid Output, Efficiency, Two Load Output Power, Off-Grid Operation, Battery & Charger, Physical, and Interface specifications for MIN-4.2K and MID-6.2K models.

Table 1 Line Mode Specifications

INVERTER MODEL3.6KW4.2KW6.2KW
Input Voltage WaveformSinusoidal (utility or generator)
Nominal Input Voltage230Vac
Low Loss Voltage170Vac±7V (UPS); 90Vac±7V (Appliances)
Low Loss Return Voltage180Vac±7V (UPS); 100Vac±7V (Appliances)
High Loss Voltage280Vac±7V
High Loss Return Voltage270Vac±7V
Max AC Input Voltage300Vac
Nominal Input Frequency50Hz / 60Hz (Auto detection)
Low Loss Frequency40±1Hz
Low Loss Return Frequency42±1Hz
High Loss Frequency65±1Hz
High Loss Return Frequency63±1Hz
Output Short Circuit ProtectionCircuit Breaker
Efficiency (Line Mode)>95% (Rated R load, battery full charged)
Transfer Time10ms typical (UPS); 20ms typical (Appliances)

Table 2 Inverter Mode Specifications

INVERTER MODEL3.6KW4.2KW6.2KW
Rated Output Power3.6KW4.2KW6.2KW
Output Voltage WaveformPure Sine Wave
Output Voltage Regulation230Vac±5%
Output Frequency50Hz
Peak Efficiency93%
Overload Protection3s@≥150% load; 5s@101%~150% load
Surge Capacity2* rated power for 5 seconds
Nominal DC Input Voltage24Vdc48Vdc
Cold Start Voltage23.0Vdc46.0Vdc
Low DC Warning Voltage @load < 50%22.0Vdc44.0Vdc
Low DC Warning Voltage @load ≥ 50%21.0Vdc42.0Vdc
Low DC Warning Return Voltage @load < 50%22.5Vdc45.0Vdc
Low DC Warning Return Voltage @load ≥ 50%22.0Vdc44.0Vdc
Low DC Cut-off Voltage @load < 50%20.5Vdc41.0Vdc
Low DC Cut-off Voltage @load ≥ 50%20.0Vdc40.0Vdc
High DC Recovery Voltage32Vdc62Vdc
High DC Cut-off Voltage33Vdc63Vdc
No Load Power Consumption30W35W50W

Table 3 Two Load Output Power

INVERTER MODEL3.6KW4.2KW6.2KW
Full Load3600W4200W6200W
Maximum Main Load3600W4200W6200W
Maximum Second Load (battery model)1200W1400W2066W
Main Load Cut Off Voltage26VDC52VDC
Main Load Return Voltage27VDC54VDC

Table 4 Charge Mode Specifications

Utility Charging Mode3.6KW4.2KW6.2KW
Charging Algorithm3-Step
AC Charging Current (Max)100Amp (@VI/P=230Vac)
Bulk Charging Flooded Battery Voltage29.258.4
AGM / Gel Battery28.256.4
Floating Charging Voltage27Vdc54Vdc

MPPT Solar Charging Mode

INVERTER MODEL3.6KW4.2KW6.2KW
Max. PV Array Power6200W6500W
Nominal PV Voltage240Vdc360Vdc
PV Array MPPT Voltage Range60Vdc~500Vdc
Max. PV Array Open Circuit Voltage500Vdc
Max Charging Current (AC charger plus solar charger)120Amp120Amp120Amp

Table 5 Grid-Tie Operation

INVERTER MODEL3.6KW4.2KW6.2KW
Nominal Output Voltage220/230/240 VAC
Feed-in Grid Voltage Range195~253VAC
Feed-in Grid Frequency Range49~51±1Hz/59~61±1Hz
Nominal Output Current15.7A18.2A26.9A
Power Factor Range>0.99
Maximum Conversion Efficiency (DC/AC)97%

Table 6 General Specifications

INVERTER MODEL3.6KW4.2KW6.2KW
Safety CertificationCE
Operating Temperature Range-10°C to 50°C
Storage temperature-15°C~60°C
Humidity5% to 95% Relative Humidity (Non-condensing)
Dimension (D*W*H), mm110X334X423
Net Weight, kg99.510

8. Troubleshooting

This section provides a guide to common problems, their indicators, possible causes, and recommended solutions.

ProblemLCD/LED/BuzzerExplanation / Possible causeWhat to do
Unit shuts down automatically during startup process.LCD/LEDs and buzzer will be active for 3 seconds and then complete off.The battery voltage is too low (<1.91V/Cell)1. Re-charge battery.
2. Replace battery.
No response after power on.No indication.1. The battery voltage is far too low. (<1.4V/Cell)
2. Internal fuse tripped.
1. Contact repair center for replacing the fuse.
2. Re-charge battery.
3. Replace battery.
Input voltage is displayed as 0 on the LCD and green LED is flashing.Input protector is trippedCheck if AC breaker is tripped and AC wiring is connected well.
Mains exist but the unit works in battery mode.Green LED is flashing.Insufficient quality of AC power. (Shore or Generator)1. Check if AC wires are too thin and/or too long.
2. Check if generator (if applied) is working well or if input voltage range setting is correct. (UPS Appliance)
Green LED is flashing.Set "Solar First" as the priority of output source.Change output source priority to Utility first.
When the unit is turned on, internal relay is switched on and off repeatedly.LCD display and LEDs are flashingBattery is disconnected.Check if battery wires are connected well.
Fault code 07Overload error. The inverter is overload 110% and time is up.Reduce the connected load by switching off some equipment.
Fault code 05Output short circuited.Check if wiring is connected well and remove abnormal load.
Fault code 02Temperature of internal converter component is over 120°C.
Internal temperature of inverter component is over 100°C.
Check whether the air flow of the unit is blocked or whether the ambient temperature is too high.
Buzzer beeps continuously and red LED is on.Fault code 03Battery is over-charged.
The battery voltage is too high.
Return to repair center.
Check if spec and quantity of batteries are meet requirements.
Fault code 01Fan faultReplace the fan.
Fault code 06/58Output abnormal (Inverter voltage below than 190Vac or is higher than 260Vac)1. Reduce the connected load.
2. Return to repair center
Fault code 08/09/53/57Internal components failed.Return to repair center.
Fault code 51Over current or surge.Restart the unit, if the error happens again, please return to repair center.
Fault code 52Bus voltage is too low.
Fault code 55Output voltage is unbalanced.

9. User Tips

No specific user tips were provided from reviews or Q&A content. Always ensure proper ventilation around the inverter to prevent overheating, especially in harsh environments. Regularly check cable connections for tightness and signs of wear. For optimal battery life, consider utilizing the battery equalization feature as described in section 5.7.

10. Warranty and Support

For warranty information, technical support, or service inquiries, please contact your local dealer or the ECGSOLAX service center. Refer to the product packaging or official ECGSOLAX website for contact details.

A detailed user manual in PDF format is available for download: ECGSOLAX Hybrid Inverter User Manual (PDF).

Appendix: Approximate Back-up Time Table

The following tables provide approximate backup times based on the load (Watt) and battery capacity (Ah) for both 24Vdc and 48Vdc systems.

Backup Time @ 24Vdc (3.6KW/4.2KW Models)

ModelLoad (W)Backup Time @ 24Vdc 100Ah (min)Backup Time @ 24Vdc 200Ah (min)
3.6KW/4.2KW3004491100
600222525
900124303
120095227
150068164
180056126
210048108
24003594
27003174
32002867
36002560
42002253

Backup Time @ 48Vdc (6.2KW Model)

ModelLoad (W)Backup Time @ 48Vdc 100Ah (min)Backup Time @ 48Vdc 200Ah (min)
6.2KW5006131288
1000268613
1500158402
2000111271
250090215
320076182
350065141
400050112
450044100
50004090
62003680

Note:

  1. Backup time depends on the quality of the battery, age of battery and type of battery. Specifications of batteries may vary depending on different manufacturers.
  2. The final interpretation right of this product belongs to the company.

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