1. Product Overview
This manual provides instructions for the Duosida IEC62196 Type 2 EV Charging Plug, designed for electric vehicle charging applications. This product is a charging plug component and typically requires integration with a charging cable. It is available in 16A, 32A, and 63A variants, supporting both single and three-phase charging.
Video: Overview of the Duosida Type 2 EV Charging Plug, showcasing its design and features.
2. Product Features
- Meets IEC62196 standards.
- Ergonomic, hand-held design for ease of use.
- Protection class: IP54 (in mated conditions).
- Reliable materials: antiflaming, environmental protection, abrasion resistance, impact resistance, oil resistance, and Anti-UV.
3. Setup and Installation
Important: This product is a charging plug component. Installation typically involves wiring it to a suitable charging cable. Professional installation by a qualified electrician is highly recommended to ensure safety and compliance with local electrical codes.
3.1 Safety Precautions
- Always disconnect power before attempting any wiring or installation.
- Ensure all connections are secure and properly insulated.
- Verify that the cable specifications match the plug's rated current and voltage.
- Do not use the plug if it shows any signs of damage.
3.2 Wiring Instructions (General Guidance)
The plug is designed for specific cable configurations depending on the current rating. Refer to the specifications section for detailed cable requirements.
- Carefully strip the outer jacket of the charging cable to expose the individual wires.
- Strip the insulation from each individual wire according to the plug's terminal requirements.
- Connect each wire to its corresponding terminal within the plug. Ensure correct polarity and grounding.
- Securely fasten all terminal screws to prevent loose connections.
- Reassemble the plug housing, ensuring all seals are correctly seated to maintain the IP54 rating.
- Perform continuity and insulation resistance tests before initial use.
Image: Front view of the Duosida Type 2 EV Charging Plug, showing the pin configuration.
Image: Duosida Type 2 EV Charging Plug with an attached cable, illustrating the complete assembly.
4. Operating Instructions
Once the charging plug is correctly installed on a compatible cable, follow these steps for safe operation:
- Ensure both your electric vehicle and the charging station are ready for charging.
- Remove the protective cap from the charging plug.
- Insert the Duosida Type 2 plug firmly into the vehicle's charging inlet. You should hear a click indicating it's locked in place.
- Initiate charging from the charging station or your vehicle, as per their respective instructions.
- Monitor the charging process.
- To stop charging, follow the procedure on your vehicle or charging station to unlock the plug.
- Once unlocked, firmly pull the plug straight out from the vehicle's charging inlet.
- Replace the protective cap on the plug to protect it from dust and moisture.
Image: Side view of the Duosida Type 2 EV Charging Plug, highlighting its ergonomic design.
5. Maintenance
- Keep the plug clean and free from dust, dirt, and moisture.
- Regularly inspect the plug for any signs of wear, damage, or corrosion on the pins.
- Ensure the protective cap is always used when the plug is not in use to maintain its IP54 rating.
- Do not use harsh chemicals or abrasive materials for cleaning. A soft, damp cloth is sufficient.
- Store the plug in a dry, cool place, away from direct sunlight and extreme temperatures.
6. Troubleshooting
- Plug not inserting fully: Check for any obstructions in the vehicle's inlet or the plug itself. Ensure correct orientation.
- Plug not locking: Apply firm, even pressure. If it still doesn't lock, check for damage to the locking mechanism on either the plug or the vehicle inlet.
- Charging not starting: Verify that the charging station is active and the vehicle is ready to charge. Check for error messages on the charging station or vehicle dashboard.
- Overheating: If the plug or cable feels excessively hot during charging, immediately stop charging and consult a qualified technician.
- No power: Ensure the power supply to the charging station is active.
7. Specifications
| Attribute | Value |
|---|---|
| Brand Name | DUOSIDA |
| Manufacturer Part Number | DSIEC2e-EV16/32P |
| Charger Type | Type 2 IEC 62196-2 Charging PLUG |
| Operating Temperature | -30°C to +60°C |
| IP Rating | IP54 (in mated conditions), IP67 (Charge) |
| Cable Length | NO or Customize |
| High-concerned chemical | None |
| Origin | Mainland China |
| Dimensions (L x W x H) | 205mm x 70mm x 90mm |
| Weight | 1.0kg |
| Plug Insertion Force | ≤160N |
| Patch Life | ≥10000 cycles |
| Fire Rating | UL94 V-0 |
| Attribute | Value |
|---|---|
| Rated Voltage | 250V AC (also supports 415V for 3-phase) |
| Rated Current | 16A / 32A / 63A |
| Insulation Resistance | >1000MΩ (DC500V) |
| Terminal Temperature Rise | <50K |
| Withstand Voltage | 2000V |
| Contact Impedance | 0.5mΩ Max |
| Vibration Resistance | Meets JDQ53.36.1.1-53.36.1.2 requirements |
| Mechanical Life | No-load socket in/pull out >10000 times |
| Insertion and Extraction Force | 45N < F < 80N |
| Component | Material |
|---|---|
| Shell Material | Thermoplastic (Insulator inflammability UL94 V-0) |
| Contact Pin | Copper alloy, silver or nickel plating |
| Sealing Gasket | Rubber or silicon rubber |
| Model | Rated Voltage | Rated Current | AWG (Core Configuration) | Number of Inserts |
|---|---|---|---|---|
| DSIEC2e-EV-16P | 250V AC | 16A | 3*2.5mm²+2*0.5mm² | 5 |
| DSIEC2e-EV-32P | 250V AC | 32A | 3*6mm²+2*0.5mm² | 5 |
| DSIEC2e-EV-63P | 250V AC | 63A | 3*10mm²+2*0.5mm² | 5 |
Note: The length of the cable can be customized if ordered with a cable.
Image: Regulatory certifications for Duosida EV charging products, including CE, UL, TUV, and others.
8. User Tips
- Always ensure the charging plug is fully inserted and locked before initiating a charge to prevent arcing and ensure a stable connection.
- When disconnecting, follow the vehicle or charging station's procedure to release the lock before pulling the plug. This prevents damage to the plug and inlet.
- Regularly check the plug and cable for any signs of wear or damage, especially if used frequently outdoors.
9. Warranty and Support
For warranty information, technical support, or service inquiries, please contact your original point of purchase or the manufacturer directly. Ensure you have your product model number and any relevant purchase details available.