1. Introduction
This manual provides comprehensive instructions for the safe and effective use of your KEMIMOTO Aluminum Motorcycle Top Box. Please read all instructions carefully before installation and operation to ensure proper functionality and to prevent damage or injury.
2. Important Safety Information
Failure to follow these instructions may result in damage to the product or personal injury.
- Keep the device and its cord (if any) out of reach of children under 3 years old.
- Keep away from children unless supervised by an adult.
- Do not use this product for purposes other than its intended use.
- Inspect the product before each use; do not use if damaged.
- Follow installation and operation guidelines to avoid injury.
- Handle with care to avoid cuts or injuries (relevant for sharp/dangerous parts).
3. Package Contents
Verify that all the following items are included in your package:
- 1 x Luggage Storage Trunk Box with Security Lock
- 1 x Bracket Base Plate
- 1 x Removable PU Insulating Cotton Lining (for interior)
- Necessary Accessories (mounting elements, 2 keys, safety strips, backrest)
4. Specifications
| Attribute | Value |
|---|---|
| Brand Name | KEMITOUR |
| Model Name | F1703-27031BK |
| Item Type | Tail Box |
| Material | CNC Aluminum shell plastic material |
| Color | Black |
| Capacity | 45L (can hold a full face helmet and trivial items) |
| Item Weight | 8.2kg |
| Item Length | 39CM |
| Item Width | 40CM |
| Item Height | 46CM |
| Special Features | Removable, Waterproof, 90° Self-Lock Hinge, Convenient Top Platform, 2.5mm Thick Armor |
| Origin | Mainland China |
5. Setup and Installation
The KEMIMOTO Top Box is designed for universal fitment on most motorcycles, large scooters, and mopeds. Installation requires an allen key and an open-jawed spanner (not included).
5.1 Attaching the Base Plate
The bracket base plate must be securely attached to your motorcycle's rack. Use the provided mounting elements. Ensure the base plate is stable and level before proceeding.
5.2 Mounting the Top Box
- Attach the positioning buckle on the top box to the corresponding slot on the base plate.
- Lock and fix the top box onto the base plate using the quick-release mechanism. Ensure it clicks securely into place.
- Verify the top box is firmly attached by gently pulling upwards and checking for any movement.
Note: Specific installation steps may vary slightly depending on your motorcycle model and rack type. Refer to the provided PDF manual for detailed visual instructions if available. A PDF manual is available for download: User manual (PDF).
6. Operating Instructions
6.1 Opening and Closing the Top Box
The top box features a 90° self-lock hinge for stability when open.
- To open: Unlock the handle and lift the lid. The triangular support will provide stability at a 90-degree angle.
- To close: Press the handle to disengage the self-lock, then gently lower the lid until it latches.
- Ensure the box is locked with the key to protect contents from theft and to secure it during travel.
6.2 Using the Convenient Top Platform
The top platform is designed for small items, such as cups up to 7.5 cm (2.95 inches) in diameter. Ensure items are securely placed or strapped down before riding.
6.3 Utilizing Internal Storage
The 45L internal space can accommodate at least one full-face helmet along with other small items like gloves, a t-shirt, wallet, and a water bottle. The interior is equipped with a removable PU insulating cotton lining for shock absorption and organization.
6.4 Effortless Handling
The top box features a round tube gripper for comfortable and convenient lifting and carrying when detached from the motorcycle.
7. Maintenance
- **Cleaning**: Clean the aluminum shell with a soft cloth and mild soap. Avoid abrasive cleaners or solvents that could damage the finish.
- **Inspection**: Regularly inspect all mounting hardware, hinges, and locks for wear or damage. Tighten any loose screws.
- **Lubrication**: Periodically lubricate hinges and lock mechanisms with a suitable lubricant to ensure smooth operation.
- **Waterproofing**: While the box is waterproof, regularly check the seals around the lid for any signs of degradation to maintain its water-resistant properties.
- **Interior Lining**: The PU insulating cotton lining can be removed for cleaning. Hand wash with mild soap and air dry.
8. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Top box feels loose on the rack | Mounting hardware is loose or not properly secured. | Check and tighten all screws and bolts on the base plate and quick-release mechanism. Ensure the box is fully locked onto the base plate. |
| Lid does not close or open smoothly | Hinges or lock mechanism are stiff or obstructed. | Clean any debris from hinges and lock. Apply a small amount of lubricant to moving parts. Ensure the self-lock hinge is properly disengaged when closing. |
| Water ingress into the box | Lid seal is damaged or not properly seated. | Inspect the rubber seal around the lid for cracks or misalignment. Ensure the lid is fully closed and latched. Replace seal if damaged. |
| Keys are stuck or difficult to turn | Lock mechanism is dirty or corroded. | Apply a small amount of graphite lubricant or a specialized lock lubricant into the keyhole. Avoid using oil-based lubricants as they can attract dirt. |
9. User Tips
- **Compatibility Check**: Before purchasing, ensure the box is compatible with your motorcycle model. For example, a user asked if it works on a BMW R1200GS 2021 model. The product description states "Universal Fitting Details" for most motorcycles including BMW R1200GS/R1250GS/F800GS, Honda Africa Twin CRF 1000L /NC700/750, Triumph, Ducati, Kawasaki.
- **Weight Distribution**: When loading the top box, distribute weight evenly and avoid exceeding your motorcycle's maximum load capacity for the rear rack.
- **Security**: Always lock the top box when leaving your motorcycle unattended, even for short periods.
- **Visibility**: Consider adding reflective safety strips (included) to the box for enhanced visibility, especially during night riding.
10. Warranty and Support
All KEMIMOTO products come with a one (1) year warranty against manufacturing defects. This ensures a quality assurance system and comprehensive warranty service.
For any questions or support needs, please contact KEMIMOTO customer service.
11. Compliance and Certifications
The KEMIMOTO Tail Box complies with Safety Requirements approvals from CNAS and ILAC-MRA, ensuring it meets high-end quality standards and is approved for legal importing and selling. Complete export documentation is available upon request.
