AXRAYSER 4-in-1 Handheld 1500W Fiber Laser Welding, Cutting, and Cleaning Machine

1. Product Overview

The AXRAYSER 4-in-1 Handheld 1500W Fiber Laser Machine is a versatile industrial tool designed for high-precision welding, efficient cutting, and effective cleaning of various metal surfaces. Equipped with a Raycus Laser Source and a Raytools Original Welding Gun BW101, this machine offers advanced capabilities for a wide range of applications, improving operational efficiency and extending the lifespan of treated materials.

For expanded laser rust removal capabilities, a dedicated cleaning module can be purchased separately.

Figure 1: Main unit of the AXRAYSER 4-in-1 Handheld 1500W Fiber Laser Machine.

2. Product Specifications

Figure 2: Raycus Laser Source RFL-C015H1 with dimensions (370mm x 215mm x 68mm) and key features.

3. Package Contents

The following items are included in your package:

• Laser Welding Machine (Main Unit)
• Welding Nozzle (1 Set)
• Laser Welding Gun (Raytools Original BW101)
• Wrench
• Protective Lens (5 PCS)
• Wire Feed Rolls (4 PCS)
• LED Smart Display
• Laser Wire Feeder
• Wire Nozzle (4 PCS)
• Safe Clip
• Air Feed Pipe
• Raycus Laser Source RFL-C015H1 (Integrated)
• Protective Glasses
• Wire Feeding Tube

Figure 3: Visual representation of the 15-piece packing list.

4. Safety Information

WARNING: Laser radiation can cause severe eye injury and skin burns. Always follow safety precautions.

• Personal Protective Equipment (PPE): Always wear appropriate laser safety glasses (OD 6+ for 1080nm wavelength) and protective gloves during operation.
• Electrical Safety: Ensure the machine is properly grounded. Do not operate with wet hands or in damp conditions. Verify the power supply matches the machine's requirements (AC220V±10%, 60Hz).
• Work Area: Operate the machine in a well-ventilated area. Keep flammable materials away from the laser path. Ensure the work area is clear of unauthorized personnel.
• Cooling System: Verify the water cooling system is filled with deionized, distilled, or purified water (14-15L) and is functioning correctly before starting the laser.
• Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button.
• Maintenance: Disconnect power before performing any maintenance or inspection.
• Children: Keep out of reach of children. This equipment is for industrial use only.

5. Setup

Before operating the machine, ensure all components are correctly assembled and connected.

1. Unpacking: Carefully unpack all components listed in the package contents.
2. Placement: Position the main laser unit on a stable, level surface in a well-ventilated area. The machine is equipped with universal wheels for flexible movement.
3. Water Chiller Setup: Fill the industrial water chiller with 14-15L of deionized, distilled, or purified water. Connect the water inlet and outlet hoses between the laser unit and the chiller.
4. Power Connection: Connect the machine to a stable AC220V±10%, 60Hz power supply. Ensure proper grounding.
5. Laser Welding Gun Connection: Connect the Raytools BW101 welding gun to the main unit.
6. Wire Feeder Setup: Install the wire feed rolls and thread the wire through the laser wire feeder and into the wire feeding tube, leading to the welding gun.
7. Air Feed Pipe: Connect the air feed pipe if required for specific applications (e.g., cutting with assist gas).
8. Protective Lenses & Nozzles: Ensure a protective lens is installed in the welding gun and select the appropriate wire nozzle for your application.

Figure 4: Internal view of the machine, showing quality components like MAX Fiber Laser and TEYU S&A Fiber Laser Chillers.

Figure 5: Close-up of machine features including universal wheels, touch screen, and the welding gun.

6. Operating Instructions

This machine supports welding, cutting, and cleaning functions. Always wear protective glasses and gloves during operation.

1. Power On: Turn on the main power switch. The LED smart display will illuminate.
2. System Initialization: Allow the system to initialize. Check the water chiller for proper operation and temperature.
3. Function Selection: Use the high-quality touch screen interface to select the desired function: Welding, Cutting, or Cleaning.
4. Parameter Adjustment: Adjust parameters such as laser power (10%-100% adjustment range), scan width (10-160mm), scan speed (0-120 mm/s for welding), duty cycle, and frequency as needed for your specific material and task. The machine supports 24 national languages for ease of use.
5. Workpiece Preparation: Ensure the workpiece is clean, stable, and properly positioned.
6. Operation: Hold the handheld laser gun firmly. Activate the laser according to the selected function and carefully guide the gun along the desired path.
7. Welding: Supports vertical welding, parallel welding, and stitch welding on materials like stainless steel, aluminum, copper, chromium, nickel, titanium, and other alloys. Welding thickness can range from 0.5-3mm with a welding gap of ≤0.5mm.
8. Cutting: Perform precise cuts on various metals.
9. Cleaning: Effective for removing rust, oil stains, dirt, and paint from metal surfaces.
10. Monitoring: Continuously monitor the process and adjust parameters if necessary.
11. Power Off: After completing the task, deactivate the laser, then turn off the main power switch.

Figure 6: Display of the machine's multifunctional capabilities and control panel interface.

7. Maintenance

Regular maintenance ensures optimal performance and extends the service life of your laser machine.

• Daily Checks: Before each use, check the water level in the chiller and ensure all connections are secure.
• Water Chiller Maintenance: Regularly check the water quality in the chiller. Replace the water every 3-6 months or as recommended by the chiller manufacturer. Use only deionized, distilled, or purified water.
• Protective Lens: Inspect the protective lens in the welding gun regularly for damage or contamination. Replace if necessary (5 spare lenses are included).
• Nozzles: Clean or replace welding and cutting nozzles as they wear out to maintain optimal performance.
• General Cleaning: Keep the exterior of the machine clean and free of dust and debris. Ensure ventilation grilles are unobstructed.
• Laser Source: The Raycus laser source is designed for maintenance-free operation with a long service life (100,000+ hours). However, ensure its environment is kept within specified temperature and humidity ranges (15~35 ℃, < 70% humidity).

8. Troubleshooting

This section provides solutions to common issues. For complex problems, contact technical support.

• No Laser Output:
  • Check if the machine is powered on and the emergency stop button is disengaged.
  • Verify all cables are securely connected.
  • Ensure the water chiller is running and the water temperature is within the operating range.
  • Check for any error messages on the LED smart display.
• Poor Welding/Cutting/Cleaning Quality:
  • Inspect the protective lens and nozzle for cleanliness and damage. Replace if necessary.
  • Adjust laser parameters (power, speed, scan width, frequency) according to the material and task.
  • Ensure the workpiece is clean and properly prepared.
• Overheating:
  • Check the water level and circulation in the chiller.
  • Ensure the chiller's fan is operating and not obstructed.
  • Verify the ambient temperature is within the specified operating range (15~35 ℃).

9. User Tips

• Versatility: This machine is highly versatile. Experiment with different settings for welding, cutting, and cleaning various metals like stainless steel, aluminum, copper, chromium, nickel, titanium, and their alloys.
• Cleaning Applications: Beyond rust, the cleaning function is effective for removing oil stains, general dirt, and even paint, making it a powerful tool for surface preparation.
• Parameter Optimization: Take time to fine-tune the laser parameters for each specific material and task. Small adjustments to power, speed, and scan width can significantly impact the quality of the result.
• Safety First: Always prioritize safety. Even for quick tasks, ensure you are wearing all necessary PPE, especially laser safety glasses.

10. Warranty and Support

For technical support, warranty claims, or inquiries, please contact the manufacturer directly.

• Manufacturer: Maanshan Sheet Metal Easy CNC Technology Co., Ltd.
• Brand: AXRAYSER
• Email: zibolaser@aliyun.com
• WhatsApp: +8618653309195
• Origin: Made in China

Please refer to your purchase documentation for specific warranty terms and conditions.

A PDF version of the user manual may be available for download from the manufacturer's website or provided upon request.